Process audit sample
Process audit
Inventory and Shipment management process
1. Process initiation:
Q: How do you know when you need to start working on a process? Does someone
tell you, or do you get some notification/information which triggers the start of the
process? Who provides that information? Is the information provided in a timely
manner? What communication channel was used to convey the information? What
information do you need to start the process? Does someone need to provide any
guidelines, issue a formal request, send documents/sheets, provide access to any
tools, etc.?
A: We receive a mail from the Warehouse in Ontario, they inform us that the
Shipment with the required products and components has been sent and provide
Shipping instructions and Invoice. Then we need to document that information in a
sheet and collaborate with our bookkeeper on invoicing our customers and managing
inventory.
2. Process description (working on tasks):
Q: What does your working day typically look like, in terms of this specific process?
How do you work on your tasks? How much time does each task take you? Do
you communicate with other team members/managers, and if yes, in which
situations?
A: I start my workday at 9 am by checking my email inbox. This is the time when I
review the e-mail from the Warehouse in Ontario, download the attachments to
our storage system and share them with a team member who will out the
Shipment tracking sheet with the information provided. I then contact our
bookkeeper and share these files with him.This takes about 3 hours, and it is the
first thing I would do in the morning, and then I spend the next 2 hrs responding
to other emails. The rest of the day is dedicated to overseeing my team
members, checking the inventory and making sure all shipments are
documented and delivered on time.
Q: Are there any hand-off points when you complete a certain part of the task and
then delegate the task to someone else to complete the other part(s)?
A: Basically, we delegate invoicing to our bookkeeper, whereas the responsibility
for inventory management is shared between departments in New York and LA.
Once I have the Shipment information, I share the files with the bookkeeper, and
the invoicing process is delegated to him. Each department (in New York and
LA) is responsible for updating the inventory after Shipment information is
provided to them.
Q: What tools do you use to complete the task, and communicate to other team
members?
A: We use Google Drive as our main (document) storage system, and Slack and
email as main communication channels. For documenting data we use Google
Sheets and Docs.
● Problems:
Q: Do you encounter any problems during your work (e.g. you cannot access a
document/platform, the instructions were ambiguous, you are waiting on
instructions or other input, you cannot complete the work on time, you are
assigned too many tasks, the deadline is too short, etc.)?
A: Usually, this process is very straightforward, but if there are many shipments
at once, there are sometimes delays when it comes to getting notified from
the warehouse. Also, the departments in New York and LA need to notify us
when they pick up the shipment quantities designated for these cities. I think
that the current, manual inventory data entry process is error-prone, as we
always need to double-check the information entered by the departments in
New York and LA.