Vishnu K P

Vishnu K P

$20/hr
Mechanical engineer, Artist and writer
Reply rate:
-
Availability:
Part-time (20 hrs/wk)
Age:
31 years old
Location:
Mumbai, Maharashtra, India
Experience:
1 year
SCHOLASTIC ACHIEVEMENTS  Secured 99.59 percentile in GATE (ME) 2016 amongst 197789 examinees  Received “Best outgoing student award ” from mechanical department in graduation  Scored 9.5 SPI in M.Tech Autumn semester 2016 in IIT Bombay [May, 2016] [April, 2016] ACADEMIC PROJECTS AND SEMINARS M.Tech Thesis: [Jun 2017-present] Numerical simulation of Electro chemical discharge machining of electrically nonconductive materials for MEMS applications | IIT Bombay | Guide: Prof. Suhas S Joshi  Primary objective is to numerically simulate the material removal in ECDM process on glass using finite element analysis  Extensive experiments are being done to characterize the ECDM process, and understand the MRR, HAZ, overcut and validate the numerical simulation  Developed a basic finite element model of ECDM machining of glass with electrolyte as sodium hydroxide, using ANSYS, and validated the simulations by conducting extensive experiments  Efforts to improve the inherently low MRR in ECDM process are being done  Future works: Numerically simulate the effect of surface roughness of tool in the material removal process  M.Tech Seminar: [Jan – May, 2017] Effect of process parameters on the surface roughness in EDM process | IIT Bombay | Guide: Prof. Suhas S Joshi  Reviewed literature of the experiments done all over the world to study the effects of each process parameters on the surface roughness of the products machined by EDM process   Single spark and multiple sparks discharge models of EDM are subjected to study and comparison   The parameters which shows different behavior in experiments and models are found out, and reasons are studied B.Tech Project: [June, 15-April, 16] Numerical analysis of heat transfer enhancement of porous fins| GEC Palakkad | Guide: Asst. Prof. Leeju chirayath  Developed finite element model of porous fin with equidistant holes in a plate fin of dimensions (9x5x0.5)cm using ANSYS FLUENT and hole diameter is optimized for maximum heat transfer is determined  Fabricated an experimental set up for the validation of the model and successfully validated   The highest increment in effective heat transfer coefficient on the top side of the fin is obtained as 13.42% and the temperature difference between base and tip is reduced by 25.21%, compared to plate fin without holes, for 3 holes (dia. 20mm) covering 20.94% area of the top surface of the fin, which corresponds to the optimal design COURSE PROJECTS AND SEMINARS  ME 613: FEM: Static analysis of single plate clutch assembly| Prof. P Seshu [Jul-Dec, 2016] o Designed & simulated clutch plate in FEAST, developed by ISRO to find out stress and displacement o Verified the model is converging to accurate results varying the mesh size  ME 677: LMP: Laser scribing of soda lime glass | Prof. Ramesh K Singh [Jan-Apr, 2017] o Made hands on experience with laser scribing of glass using 100 Watts pulsed laser o Derived empirical relations between the depth of penetration of the cut and various process parameters from the experiments  ME 772: PAM: Recrystallization during friction stir welding of Aluminium alloys [Jan-Apr, 2017] | Prof. A A Gokhale Literature review on basics of friction stir welding and restoration due to hot working The effects of friction stir welding on the recrystallization is studied on various Aluminium alloys such as AA7010, AA7055, AA2099 and AA5083  ME 617: RPD: Three dimensional display technology| Prof. K P Karunakaran [Jul-Dec, 2016] o Reviewed literature on the evolution of technology behind three dimensional display systems o Studied advantages and disadvantages of glass dependent and glass free three dimensional display technologies o o COURSES UNDERTAKEN Finite element methods Advanced Manufacturing Processes I Advanced Manufacturing Processes II Rapid Product Development Design for Manufacturing Introduction to MEMS Laser materials processing Processing of aerospace materials Computer Numerical Control and Programming INDUSTRIAL PROJECTS Design of two speed gear box for STALLION-100S CNC lathe | HMT Machine tools ltd, Kerala [Dec, 15-Feb, 16]  Designed a two speed gear box for the headstock of CNC lathe based on considering compactness and longer service life with minimum breakdown periods   Numerical analysis of the gear and pinion is done using finite element software ANSYS POSITIONS OF RESPONSIBILITY Teaching Assistant for ME 119: Engineering Graphics and Drawing | IIT Bombay Mentor: Prof K.P. Karunakaran [Jul-Dec, 2016]  Assisted the prof. with evaluation of drawing sheets  Guided a team of two students for designing a CAD model in SOLIDWORKS for 3D printing Mentor: Prof Salil Kulkarni [Jan-May, 2017]  Assisted the prof. with evaluation of drawing sheets   Prepared solutions for the problems to be solved in the weekly lab sessions and guided 125 students with AutoCAD and SOLIDWORKS during the respective sessions Teaching assistant for ME 338(B): Manufacturing Processes | IIT Bombay | Prof. Amber Shrivastava [Jul, 17-present]  Assisted the Professor with evaluation of examination papers Third year representative | Govt.Engineering college, Palakkad [Jun, 14–Apr, 15]  Successfully organized farewell party for seniors and fresher’s party for juniors in 2015  Assisted in organizing college arts festival “Daksha” and technical festival “Invento” in 2015 EXTRA CURRICULAR ACTIVITIES  Represented district in Kerala state school games in Chess in 2009   Achieved first position in Volleyball department GC in 2016  Participated in the ramp walk “Kaleidoscope” conducted by Lifestyle club,IITB in 2016 TECHNICAL SKILLS       CAD packages: SOLIDWORKS, Pro-E, AutoCAD CAM Packages: MasterCAM Simulation packages: ABAQUS, ANSYS, COMSOL, AUTOCAST, DEFORM Programming languages: Basics of C,C++, MATLAB, Fortran, Python, FANUC CNC part programming Equipment used: CONCORD Molybdenum wire EDM machine, MIKROTOOLS hybrid micro EDM machine, Rapid I, ZETA microscope, ALICONA infinite focus, FESTO pneumatic kit HOBBIES AND INTERESTS Wall painting, Drawing, Playing badminton and football, Computer games, Travelling and trekking
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