Satyajeet Ashok Naykawdi

Satyajeet Ashok Naykawdi Mobile:- ,- E-Mail:- Seeking challenging assignments in Production, Quality with an Organization of repute, preferably in Automobile Industry Location Preference: Pune / Mumbai SYNOPSIS         Result oriented professional with 8.4 years of experience in Production department. Currently working as Assistant Engineer with SUBROS Pvt. Ltd., Chakan, Pune. Skilled in leading product / manufacturing process developement ensuring compliance with quality standards. Hands-on experience in HVAC assembly Line,Tube Liquid and accessories ( condenser, compressor and evaporator) assembly line. Proficient in planning and implementing preventive maintenance schedules of machineries and instruments to increase machine utilization. Possess good knowledge of KANBAN, KAIZEN, JIT, TIE & Quality Circles. Effective communicator, keen planner with strong analytical & troubleshooting skills and demonstrated abilities in managing operations/resources. Good trainer for new trainees. PROFESSIONAL DIGEST Assistant Engineer ( HVAC,Tube, hose , RS evaporator, condenser & compressor) Subros Pvt. Ltd., Chakan, Pune since May’12 IATF-, EHS & OHSAS certified company, engaged in automobile air conditioning systems and manufacturing it for TATA Motors, Mahindra & Mahindra and Mahindra Navistar. Accountabilities:  Organizing and coordinating the entire product development process including requirement analysis, finalizing parts specifications, designing, verification & validation, etc.  Planning day-to-day strategies, production schedules, budgeting, resource allocation and machine loading.  Providing technical inputs to catalyze process development to achieve yield improvement across all processes.  Focusing on the optimization of process parameters; initiating process improvements for achieving bottom line objectives & productivity targets.  Establishing quality standards, implementing stringent quality control systems to enhance process quality; carrying out the quality circle for the bulging crack & for manual brazing problems.  Appraising systems / processes short comings if any and undertaking result-oriented measures to alleviate them.  Conducting rejection analysis & providing structured feedback to concern department.  Regularly monitoring process and equipment conditions to identify and isolate bottlenecks.  Responsible for the daily activities of the production including managing team members, quality timely delivery and production targets and goals.  Work cross functionally to improve safety, productivity, quality and efficiency of operations.  Serves as group leader on improvement projects and assignments.  Driving the MPS projects, Quality circle, SGA (small group activities), improvement projects.  Closely monitoring the OEE, Consumable cost, Scrap cost, Rejections, Yields and taking the countermeasures on improving it.  Ensuring the documentations as per the IATF requirements,  Closely monitoring and ensuring the effective implementation of the JFT maintenance.  Ensuring the smooth and the effective implementation of the NPD projects.  Closely controlling and monitoring the Inventory targets with timely closer of the production orders. Highlights:               Responsible for handling a team of 25 associates in a shift. Achieved production targets in Tube Liquid, Hose line, condenser line of air conditioning system; handling whole AC kit for FML (Tube liquid, Hose & Condenser for commercial vehicles – Bus & Tractor). Involved in motivating workforce and imparting continuous job training for accomplishing greater operational effectiveness / efficiency. Conducting safety Demos & Risk forecasting Activity for safe working environment. Implemented the PDCA activity (Monozukuri) on tube liquid & hose line. Completed productivity improvement project for the manual brazing operation by converting the tubes from manual brazing into auto brazing. Increased the productivity at wet leak test m/c by increasing the no. of pcs per stroke and revised the process flow for the tubes to minimize the lead time. Reduced manpower by implementing layout change at the bulging machines. Having hands of experience on the CNC bending and cutting machine, spinning machines , bulging machines, expansion and crimping machines , manual and Auto brazing machines and Differential leak tester machines. Cost saving of Rs 2 lakhs by the Tool and JFT maintenance and in house repair. Cost saving of 20 thousands by the in house manual brazing training. Rewarded for the Zero customer complaint line.(2017~2018) Manpower reduction (4 no’s) by the re layout of the machines and transferring the tubes from manual brazing to Auto brazing. Also give the trainings to new joinees like 5S, Kaizen, Poka-yoke, Safety, Red bin activity, fire fighting & evacuation plan. TECHNICAL KNOWLEDGE PURVIEW    Knowledge of SAP Knowledge of 5-s , SMED, Lean manufacturing, OEE, MIS, TPM. Possess knowledge of KANBAN, KAIZEN, JIT, TIE & Quality Circle. ACADEMIA   In B.tech (Mechanical) appear in IME Mumbai. Diploma In Automobile engineering from NMVP polytechnic Talegaon Dabhade, Pune, Maharashtra with 74%. PERSONAL DOSSIER Date of Birth: 14th December, 1988 Address: Plot No. 21/22 B, Tukarmnagar, Talegaon Dabhade-410506, Dist-Pune, Maharashtra. Languages Known: English, Hindi and Marathi Passport No. : M-