Rakesh Kumar Rajak

 RAKESH KUMAR RAJAK E-Mail: -Mobile No. - Senior Level Assignments Project management |Operation of GRB & PET Lines|Operations & Maintenance | Cost Optimization A versatile, high-energy professional with the distinction of executing prestigious projects of large magnitude within strict time schedules, cost & quality Location Preference: Delhi / NCR & Northern India CORE COMPETNEICES Project Management Plant Operations Utility Operations & Maintenance Erection & Commissioning Quality Assurance & Control Cost Optimization Resource Planning Vendor Development Budgeting / MIS ACADEMIC DETAILS 2004 – B.E. (Electrical) from M.I.T. Muzaffarpur secures 70.44%. Selected through state board (BCECE) PROFILE SUMMARY Gained over 12 years of expertise in Project Planning & Execution, Utility Operations & Maintenance, Process Enhancement and Cost Optimization Expertise in monitoring diverse range of maintenance projects such as evaluation of strategic plans, process & equipment selection, capacity planning and process control Extensive experience in managing technically advanced, cost-efficient & state-of-the-art-utility equipment / system to ensure top & bottom line profitability within pre-set cost, time & quality parameters Skilled at preparing & implementing the utility processes to reduce energy consumption and monitoring & reviewing their effectiveness (including work progress & MIS reports) as per sustainable development initiatives Proficient in supervising all operations including technical inputs for innovative methodologies, identifying areas of obstruction / various delays and advising on logic & process modifications to improve reliability Efficient in liaising with Clients, Consultants, Equipment Manufacturers, Sub-Contractors and Engineers to ascertain technical specifications through optimal manpower & machine utilization Out-of-box thinker with proven track record of establishing processes, streamlining workflow and creating work environment to enhance operations A strategist cum implementer with expertise in spearheading business to accomplish corporate plans and goals successfully NOTABLE ACCOMPLISHMENTS ACROSS THE CAREER Heavy Engineering Corporation Limited, Ranchi, Jharkhand Worked as a Site Project Manager at BSP (SAIL) Bhilai site to look after the TURNKEY Project of EOT cranes erection & commissioning at site. Project values approx. Rs. 500Crore. Carlsberg India Pvt. Ltd. Achieved reduction in ElectricityKPI by 23% (13 to 10 KWH/HL),InEnergy(steam)28.5% reduction ,(35 to 25 KWH/HL );In waterKPI 41.6% reduction ( 6 to 3.5 HL/HL). Reduced: Power C/O (from State Electric supply to DG) time reducedfrom 8 min to 30 sec by modify control circuit. R&M cost reduction by 15% from YAGO. Enhanced OEE from 58% to 65% through conveyor automation, Established EBI working uninterrupted by E&C of air booster system, separated & laid control & power cablesthrough separates cable tray to reduction of Signal fault of PLC and many more for reduction in B/D. Bagged: Star Award for reduction in power c/otime. Crown Award for good utility performance among all Carlsberg unit & timely execution of in house project &compliance. PepsiCo India Holding Pvt. Enhanced Plant KPIs like Yield (Concentrate, Closure, Preform, Glue, CO2 & Carton), Power/case, Fuel/case, KWH/ L and Man hour/case through implementation of improvement action planners Reduced: Water consumption from 45 l/case to 11 l/case by focusing on water wastage and initiatives on water recovery systems. Boiler Fuel (Furnace Oil) consumption by recovering heat from exhaust gases of the DG Set and using steam generated from HRU unit to preheat the feed water of boiler. Enhanced Line Productivity of PET line up to 7% in one year by implementing TPM & DT5 concept Executed projects: Hot fillKrones600BPH PET line. Utilities expansion with I&C of 2000KVA DG (2 nos);10TPH boiler, 640TR YORK make chillers, 600TR CT, MCC feeder, DG Synchronization panel,and so on Acknowledged with: Star Awardfor successful execution& stabilization of 600bpm NCB line project. PSL Early Bird Award’ in Jainpur Plant for accomplishing 100% AU (Hot Fill Line) for 5 Consecutive Days in May-2010 Achieved highest single day production from any Hot Fill line (Produced 32544 c/s of Nimbooz-350 ml) . EQUIPMENT PURVIEW Operation & Maintenance of: DG-Power Plant(19MW), having 14 X 2270 KVA, 6.6 kV Skoda DG sets and 2 X 3450KVA/6.6KV Hyundai DG sets, DG auxiliaries like CT-Pump, CT-Fan, Lube oil centrifuge pump, LDO & FO fuel pump, 3-phase a.c. exciter, synchronizing & control Relay panels Power transformer of rated capacity 5 MVA; 33/6.6 kV (CGL Make) with OLTC, distribution transformer capacity 2 MVA(Qty: 17 nos), 6.6 /0.433 kV CGL make, Indoor& out door 33KV yard HT & LT substation (33/6.6KV &6600/415V), double bus-bar (6.6KV) HT-panel with off load isolator, PCC, PMCC, MCC. DG synchronization panel having selection optional with auto /manual mode, with monitor of KW, KVA, KVAR, P.F, frequency, excitation current, voltage and the NGR status. O&M of KRONES Hot Fill Juice, filling line machinery like Sen somatic Filler, Stretch Blow molding , Tunnel Pasteurizer, Sleeve machine, Auto Carton folding M/c , Tape sealing machine, Auto Robotic Palletizer, Maintenance of: Utility equipment likes York model Chillers. Atlas Copco / KG Khosla HT/LT Compressors, 6.6 KV /920 kW-Inger sol-rand centrifugal compressor motor BP (Batch Process) Plant; CP (Continuous Process) Plant With their Utility, ETP (effluents treatment plant), WTP (water treatment plant), DG-Power plant (Installed capacity: 26 MW) & HT & LT Substations (33/6.6 KV) double bus-bar, 6.6 KV/433 Volt. HT-Blowers motors (3.3KV/350KW; krilosker make); conveyor motorsup to (90 kW/415V); PLC based operation panel of (RMHA) Raw material handling area, control panel of MBPH (based on relay logic). EOT cranes having capacity 50 ton, 20 ton, 5 ton & 2 ton Refrigeration Plant(940TR); Boiler-10TPH, Familiar with Siemens make PLC-S7300; S7200, S7400; SCADA system etc. Installations and Commissioning of substations up to 11KV, Transformers, Cables, feeder Pillars Installation & Maintenance of: Street Lighting with HPSV & High Masts. HT/LT (350KW/200KW/0.75KW)motors, MCC, PCC, PMCC feeder ORGANISATIONAL EXPERIENCE HEAVY ENGINEERING CORPORATION LIMITED- RANCHI, JHARKHAND; A CPSU of India (A Govt. Of India Enterprises); since December 2015 to till date. Designation: Manager-Electrical Department: Crane Execution department (Project)/HMBP Current Location: Bhilai Steel Plant, Bhilai (SAIL) Current Job nature: Posted at Project site as a Project site manager-BHILAI STEEL PLANT (SAIL) Bhilai, CG. To look after the TURNKEY Project of EOT cranes erection & commissioning at site. Project values approx. Rs. 500Crore. Current CTC: 13 lakhs Expected: Negotiable Notice periods: 3- months Role: To look after the Erection & Commissioning of EOT Cranes having capacities of 20T to 300T EOT (55 no’s of EOT cranes, 03no’s of Transfer Car (20T, 5T), 42no’s of maint. Hoist (3T)cranes at Site (Bhilai Steel Plant (SAIL) Bhilai; CG). A project value is about Rs. 500 Cr. Accountable for timely Execution & Completion of allotted project. Review of electrical drawing, cables schedules, panels interconnection drawing, GA drawing of electrical panels, Parkers AC Drive AC890, Siemens VVVF drive Sinamics S120 erection & commissioning, PLC ,enoders,etc. Responsible for site progress and to comply site requirement considering scheduled supply plan. Follow-up with customer regarding project related issues and feedback. Follow-up with Procurement department for timely supply of material at site. Follow-up with clients & Consultants regarding engineering activity. Administrative responsibility on department level to maintain uninterrupted work flow. Plan cost effectiveness measurement and execute necessary cost cutting activities. Weekly Review meeting with clients on the Project progress Vs. Target. Follow for payment of submitted bill, fulfilled statutory compliance related to IR and safety etc. Since Aug’11-Dec’16: CARLSBERG INDIA PVT. LTD, INDIA, ALWAR, RAJASTHANasAssociate Manager –Manufacturing. Role: Implementing effective preventive & corrective maintenance schedule to enhance equipment reliability and up time Preparing Annual R&M budgets, monthly phasing of budgets and ensuring its adherences to compliance. Administering plant and utilities maintenance of Brewing & filtration section having production capacity 6 lakhs HL/Year, packaging line having filling capacity 21000BPH, refrigeration plant capacity 620TR(KC9 &KC6 reciprocating Compressor),CO2 Plant, RO Plant, EDR, Air comp. with capacity 550 cfm, Thermax make Boiler having capacity 10 ton, ETP having treated capacity 750m3/day, DG Power house etc. Adhering to statutory compliances & license renewals like Pressure vessels testing documents, weights & measurements, PCB, boiler, HSD and so on. Establishing plant standards of GMP, housekeeping and SHE. 6 month works in packing line as Production coordinator. Good working knowledge of packing line machinery like Filler, Bottle washer, Tunnel Pasteurizer, EBI working, Labeler, Caseretc. Development of new vendors. Projects Executed: EBI Installation & Commissioning EDR Installation & commissioning 24000BPH Labeller I&C VRS (Vapor Recovery System) I&Cwith SCADA based operation in Brew house. RAC(Refrigeration Plant) Plant Expansion Project. In Packaging line, Conveyor Modification & Automation. Water Recycle System for Filler Vacuum Pump ETP (750m3) upgradation & sludge handing - mono belt system I&C. Bio gas plant I&C. RO treatment plants I&C (40m3/hr). Air booster system installation in EBI M/C to improve m/c efficiency. Mar’08 – Mar’11: PEPSICO INDIA HOLDING PVT. LTD., UP as Assistant Manager (Production) Role: Developed local vendors for various OEMs spares & services Functioned as an Member of Manufacturing Team for operations, preventive / predictive maintenance of machinery & equipment, improving plant uptime and cost optimization Organized Training Programs on 5S, TPM, GHK, Equipment Specific Training (Pumps, Air Compressor, Boiler, Refrigeration System, Maintenance Practices, Safety), and so on Ensured cost savings of Rs 1.8 lakh rupees on coding cost. Bring it down from 11 paisa to 9 paisa in the year of 2009. Also negotiated the consumables rate with Videojet which would again save another 1 lakh in 2009. Projects Executed: PET Line (KRONES) conveyors modification & automation. Installation & Commissioning of Thrown away Uncaser on Juice line and Labeler Pre Light Air Knife System Successfully executed the Project of 600BPM NCB KRONES HOT FILL JUICE Line. 600BPM glass line Conveyor & Filler PLC; successfully up gradation of Siemens make PLC S5 to S-KVA (2n no) DG I&C with auto synchronization panel. 8TPH; Forbes marshal make boiler I&C. 400TR York make (04 nos) chiller I&C. Successfully executed Rain Water Harvesting project in the plant to use rain water available. Nov’06 – Mar’08: RELIANCE INDUSTRIES LTD., ALLAHABAD (UP) as Electrical Executive (Maintenance) Role: Entrusted with the responsibility of managing: Detailed Engineering for Electrical Systems Preparation of BOQs ISO 9001, 14001 & OHSAS 18001 standards as per LOTO system Execution of activities / projects within time & budgetary parameters Handing Shift schedule for electrician. Managed the selection of electrical equipment like Siemens LT/HT panels, relays of different make ABB Make, EE make, SIEMENS Make 7SJ Series, VCB (33 KV/6.6 KV) and ACB (415V) based on estimated load, classified area, location and type of protection required PREVIOUS EXPERIENCE July’05 – Nov’06: USHA MARTIN LTD. , JAMSHEDPUR, JHARKHAND, as Officer Trainee (Maintenance) Maintenance of HT Substations and switchgears. Maintenance of HT-Blowers motors (350kw, 3.3kv, krilosker make); conveyor motors (90 kW); PLC based, Control panel of Raw material handling area, (based on relay logic); control panel of MBPH (relay logic). Maintenance of EOT cranes having capacity 50 ton; 20 ton; 5 ton & 2 ton. PROFESSIONAL ENHANCEMENTS Certified in Six Sigma Green Belt Underwent training on: Introduction to ISO-9000 & Value Aided Engineering Project Management and Managerial Skills Development TPM Methodology by Mr. Samir Adhikari Attended a workshop on: Interpersonal Skill Leadership Development IT SKILLS Sound understanding of SAP - PP, PM & MM Module, DOS and Windows PERSONAL DETAILS Date of Birth: 25th May 1978 Address: Shivalic apartment, G1, Cross Rd. No. 2, Ext. Td. No. 07, Sonari, Jamshedpur, Jharkhand Languages Known:English, Hindi Date: Place: