Navneel Kumar

NAVNEEL KUMAR Quality Control Manager Stovekraft PVT Ltd, Bangalore Present Address: Flat No-504, Tejas Peradise Permanent Address: Wind Tunnel Road , Bangalore S/o Nageshwar Prasad Verma E-mail:- Vill-Dubiyahi, Post-Chhajan, Contact-/- Muzaffarpur, Bihar OBJECTIVE: To utilize my knowledge and skills gained from work experience and studies, in the direction of organization mission to meet organization's goal. PROFESSIONAL EXPERIENCE: (Experience with Quality Control) About 7 Years of experienced in Quality Control Division and Projects with a leading manufacturing industry. Working as a QA and Production Manager in Stovekraft Pvt ltd located at Bangalore from March 2016. Worked as a QC Manager in Hawkins Cookers limited located at Mumbai from March 2011 to March 2016. Worked as an Junior Research Fellow in a Indira Gandhi Centre for Atomic Research located at Kalpakkam from August 2009 to Feb 2011. Worked as a Lecturer in a Muzaffarpur Institute of Technology, in Mechanical Engineering department. PROFFESSIONAL QUALIFICATION: MS in Quality Management with HONOURS, Aggregate Grade 7.67 from BITS Pilani. B.TECH. (MECHANICAL ENGINEERING) with HONOURS, Aggregate % of Marks 79.44 from Muzaffarpur Institute of Technology,Muzaffarpur Bihar. (Consistent percentage & Rank increase every semester from 1st year onwards) EMPLOYMENT RECITAL: (Key Deliverables as Quality Control Manager and QA Manager and Production Manager) Responsible for the inspection of incoming materials, manufactured products, assembled products & packaging items. Responsible for planning and execution as per monthly planning Responsible for HA plant production , maintenance and Quality. Effectively managed the plant from December 2016. Successfully implement 5S activity in plant and sustain. Holds the credit of carrying out frequently audit in different shop to decrease rejection rate. Provided solutions to the problems encountered on shop floor at project & assembly level. Took up projects for developing new materials as to be used in Production department either as replacement or for process development. Support the PEP phase of new product in production through design of gauges poka yoke via identification of key characteristics, definition of control plan and work instruction. Understand consumer, marketing and regulatory requirement in India and other global countries and ensuring that the product meet the requirement. Successfully developed new approaches & procedures to solve chronic problems through root-cause analysis and an effective communicator and team leader with excellent analytical and problem solving skills. Expert in developing & analysing statistical data and product specifications; expertise in investigating and resolving quality issues with customers and suppliers. Foreseeing performance bottlenecks and taking corrective measures to avoid the same; controlling various processes and identifying nonconforming products. Formulating and deploying strategies for budgeting and inventory control etc. Use TQM (Total Quality Management) activity to increase the quality and also introduce the KAIZEN culture to Motivate TAs & workmen. Ensure 5S & SAFETY within the department & planning for the efficient allocation and utilization of the Resources & Manpower. Active participate in requirtment. Documenting reports with adherence to ISO-9001 and Maintaining all documents and preparation of internal audit and Result compliances. Internal Auditor for Inter-departments in organization.  Responsible for Product quality of Incoming Raw material, In-process and Final product Implementing Quality plan by identifying critical control points and preventive measures, Monitoring procedures and preparation of standard operating procedures (SOP) Implementing the AQL for product inspection at all stages. Tracking the Quality complaints and maintain their periodic records. Preparation of the FMEA, CAPA and communicate to the customer and sales team. Preparation of day to day MIS (Management information system) for Inspection of material, Product Quality issue, Supplier performance. Monitoring the product complaint Trend analysis and represent to the management in Monthly Review Meeting. Visit to the suppliers and ensure the incoming product quality. Evaluation of the suppliers for new product development. Responsible for developing quality tools and specification at vendor premises. Active participating in new tool developments and trials. Proficient handling ERP system in quality department. PROJECTS UNDERTAKEN & MAJOR ACHIEVEMENTS: Took up projects for developing new materials as to be used in Production department either as replacement or for process development. Make Quality Circle Team to reduce the rejection rate in anodising shop. Writing technical documentation, describing the specifications/usage of products. Successfully improved the assembly layout to improve the production. Provided solutions to the problems encountered on shop floor at project & assembly level. Participating in testing of material & products as per IS, UL and CE standards. Creating detail data sheet and data base of equipment of vendors as per there profile, quality and service. Studying the data base and selecting the more suitable vendor for performing the appropriate job Holds the credit of carrying out frequently audit in different shop to decrease rejection rate. Reduce the process rejection through improve the process design. Developed and implemented different type of gauges in the production process for reduced the rework/rejection WORK AS A JUNIOR RESEARCH FALLOW Work as a junior research fellow in Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam in Quality Assurance Division SIGNIFICANT CONTRIBUTIONS Got knowledge of different failure modes in nuclear plant, life predication of component in different failure condition, finite element method, high temperature design, seismic design, different mechanical properties of material and behavior of material at high temperature. Successfully presented a technical paper titled - Study of Turbocharger. Holds the distinction of being deputed the Quality Assurance Division on improving quality performance and six sigma application for nuclear plant (Demonstration Fuel Reprocessing Plant) by DAMIC methodology. Involved in implementation of DAMIC methodology to improve the quality of welding & fitting for the pipe lines and tanks of the plant. Developed the process to reduce the use of argon gas in welding process for construction of pipe line in Demonstration fuel reprocessing plant (DFRP). PROJECT EXECUTED: Title: Transient Thermal Analysis. Brief: The project involved transient thermal analysis to estimate the temperature distribution in the heat affected zone of weld joint. The temperature distribution is estimated using temperature dependent material properties as well as convective and radiative mode of heat transfer in the joints. The analysis procedure is validated with experimental results & same is used for the temperature distribution in the weld joints in Air Heat Exchanger (AHX) tubes of Prototype Fast Breeder Reactor (PFBR). The temperature distribution is used as input for residual stress estimation in structural analysis. WORK DUTIES AS A LECTURER: Worked as a lecturer in MIT Muzaffarpur (Bihar) , in Mechanical Engineering department. Responsible subjects were strength of material, fluid mechanics and thermodynamics. Actively involved in Technical events organized by college at State level and worked as a team leader for the exhibition show. Actively participated in CATIA training programme organised in the college. ACADEMIA: Higher Secondary passed with 76% under BIEC, PATNA in 1999. Matriculation Passed with 63% under BSEB, PATNA in 2001. PROFESSIONAL TRAININGS: Participated in the Conference on ''Total Quality Management'' organized by ''Confederation of Indian Industry (CII) '', CHENNAI Vocational training at “TATA STEEL” Jamsedpur in Quality division. Industrial Visits at “Muzaffarpur Railway Workshop” & “ Sudha Dairy Plant”. ENGINEERING PROJECTS: Engineering Projects: 1. Study of Turbocharger during BE 2. Quality Performance Analysis of different work center at “Tata Steel Growth shop” during Vocatinal Training 3. Reduce The Process Rejection Through Improving The Process Design during MS in Quality ​ Management STRENGTHS: 1. Thick skin, for those times when work is criticized. 2. Optimistic, Excellent Interpersonal Skills, Communication and Analytical skills. 3. Good Team Member & Willingness to Learn. COMPUTER SKILLS: Proficient in Auto-CADD 2D & 3D, ANSYS and CATIA. WINDOWS XP/07/08, Vista, Microsoft office and MS Access, OPEN office, STAR office. ACTIVITY & ACHIEVEMENTS: Project results were appreciated by company’s Executive Director-Operations for best output by modifying machines of existing manufacturing line. (After the design in modifications, cycle time is reduced by 85% and also 3 workmen to 1 workman for those operations. Increase the plant up time by introducing KAIZEN culture. Actively participated in training programme organised in the college PERSONAL FORTE: Name : NAVNEEL KUMAR Date of Birth :- Sex : Male. Marital Status : Married. Spous’s name : Mrs. Preeti Spous’s job : ISAC/ISRO Languages Known : English, Hindi Hobbies : Cricket, Badminton and Chess. Passport Details: H- (Date of Expiry-11th May 2019) DECLARATION: I hereby affirm that the above information is true to the best of my knowledge & Belief. (NAVNEEL KUMAR)