Mahesh Jain

 Key Skills Profile Summary Production Operations Operations & Maintenance (Predictive & Preventive) Plant Automation Project Management New Plant Expansions/ Upgradation Troubleshooting/ Failure Analysis Technical Service Support Quality Management Safety & Statutory Compliance Team Building & Leadership Technical Skills SAP-PM Module, CRM sales and service with ticket module , TPM, TQM, Mitsubishi PLC Programming, Allen-Bradley, FICEP Machines, MS Projects, AutoCAD, MS Office, Windows, Internet Applications. Extensive experience, with a combination of production and service and project management Strong understanding of manufacturing processes, technical skills and capability to clear queries/issues Experience handling and supervising shop floor workforce Hands on experience in project management software like MS Projects or ERP and SAP and CRM Skilled in managing technical service of OEMs like: FICEP Italian base company, ZECK Germany base company, Techno Magnate Italian company for Atomat Rolling Mill CNC machines & Core Impex Heavy Beam Welding Machines Zephir locomotive engines railways and metro and steel industry Played a key role in expansion of plant by introducing new machinery and through process automation Excels in plant automation's in tower fabrication TLT with CNC machines and galvanizing and hot steel rolling mill plant Developed new products for OEM’s Played a key role in manufacturing Shot Blasting machines as Make in India initiative; manufactured for overseas client for their domestic market in India Established excellent creditability in professional circle for: Multiple projects management by keeping control on multidisciplinary activities & thorough project planning, implementation w.r.t. the stipulated parameters and strict time schedule adherence Pivotal in ISO 14001: 2004 & OHSAS 18001: 2007,5S, Lean Manufacturing, TPM Excellence in executing the entire project right from concept to commissioning & ensuring compliance w.r.t statutory requirements Experienced in incorporating effective plans & schedules for maintenance operations and reducing downtime for enhancing operational efficiencies with focus on optimum utilization of manpower & materials Career Timeline Jan’00 – Mar’05 Mar’05 – Jul’08 Jul’08 – Sept’09 Oct’09 – Jun’16 Jun’16 till date Soft Skills Education MBA (Operations & Management), NIBMT, Delhi University in 2011 Bachelors of Arts, RPD College, Karnataka University, Belgaum in 2003 Apprenticeship in electrical from- – BEMCO hydraulics pvt ltd Govt industrial training institute udymbag Belgaum. Govt industrial State board.karnataka. Diploma (Electrical Engineering), Smt. N.K.P.U College, Belgaum in 2000 Trainings Attended End User Technology Meet with Larsen & Toubro Limited Training by L&T Ltd. ISO 14001: 2004 & OHSAS 18001: 2007 Training - RINA India Electrical Training by Bemco Hydraulics Ltd., Udyambag, Belgaum (Delhi Board) Training with deferent OEM’s ZECK and Atomat , Techncomagnte,Zephir Work Experience Jun’16 till date Pradman Engineering Pvt. Ltd., Thane as Manager – Technical sales & Services Key Result Areas: Supervising all OEM’s installations and services all over India including 26 Onsite Engineers in various sites Preparing project planning schedule; managing overall implementation projects works, encompassing planning, monitoring, controlling phases of project lifecycle, inter-discipline coordination, administration and resource planning Initiating process improvements for achieving bottom line objectives & productivity targets; leading & motivating workforce; imparting continuous job training for accomplishing greater operational effectiveness/ efficiency of our services. Ensuring that customer’s needs are appropriately met by shipping to schedule with minimum turnaround time and a high degree of quality Supervising & updating the Production Schedule in order to assign work load and priorities to Supervisors, setting concrete goals in terms of quality, timing and delivery commitments. Ensuring all resource management data, work planning, project planning and tracked are recorded effectively Communicating with design to ensure proper information flow to OEM’s and fro the production / service cycles Proactively taking the measures to meet sales and services targets Establishing controls for effective purchasing and inventory control of spares parts and supplies in order to avoid any shortage and production gaps / shut down while keeping the lowest cost. Establishing and keeps operation, and safety rules and procedures Conducting OEM”s conference calls and meetings regularly to ensure work is on track and records progress regularly, gives constant feedback to Sales and management team as required Highlights: Intimated successful development and implementation of winch and TSe machines OEM Zeck Germany; successfully installed and commissioned for transmission tower industry for conductor's installation Successful in achieving process cost saving and time with enhanced technomaganete magnetic QMC systems in automotive injection molding machines from 100 ton to 3200 ton capacity machines. Presstec the competitive edge to increase productivity and quality for all moulded parts. It's complicated in major tier 1 automotive industry. BBM machinery 500 ton hydraulic press; took care of complete installation & commissioning, PAN Indian railway works. Zephir shutting machine supply and installation and commissioning in Indian Steel Industry & Railway Works PAN India Successfully installed special equipment CIU (Conductor Installation Unit), complete new technology used for railways Established automated lab and accomplished one complete project with OEM – FICEP CRM system new tickets Module implementation. And maintain the sales and services history with all customer feedback. And complete over all review reports to management. Oct’09 – Jun’16 Karamtara Engineering Pvt. Ltd., Thane as Sr. Manager –Projects & Maintenance and Operations Role: Led the projects & maintenance and Operations of Rolling Mill having 22 and 16 inch combination for transmission angle making 40x40x4 to 200x200x28; achieved per month production from 3000 MT to 8500 MT; now at both mill present production capacities is 13500 ton Ensured production planning and slabs cutting; performed daily reports monitoring and reporting to the management Worked on project that included responsibilities of all civil work, mechanical, electrical, procurement and execution of Rolling Mill having 20 and 16 inch and 14 inch combination Headed execution of the engineering plants having 22 CNC machines, 5 plate shearing machines manual punching and stamping and bending machines 6 shop setup with EOT cranes 24 nos. with galvanizing plants; achieved per month production is 6000 MT Managed in-house development of all cranes/ flat trucks and transfer tables and material movement within the plant Provided onsite management and quality control to ensure projects meet time and budget requirements and were built in accordance with contract documents Established plans for inspection, shutdown jobs preparation & execution, breakdown analysis & action plans and prepared annual maintenance plans Conducted troubleshooting, reduction of breakdowns, maximum availability of equipment, planning and executed time and condition based preventive maintenance, equipment behavioral analysis & suggestion of improvements Plants Maintenance department SAP PM Module implementation. And maintain the assets history on the plant. Highlights: Merit of developing and implementing 2 Rolling mills having capacity – 13500 ton per month Galvanizing plant having capacity of 6000 ton per month, CNC machine shops 24 angle and plate line machines and manual fabrication Developed Heel Cutting Machine in India as per FICEP FRVL 200 Achieved production within 6 month (per day production capacity is 350 ton new mill) (per day production capacity is 425 ton old mill) in both mills working in Pulverized Coal Systems Jul’08 – Sept’09 FICEP Prada Man Engineering Pvt. Ltd., Mumbai as Sr. Engineer-Service Role: Supervised testing of machinery by ensuring optimal planning, allocation & utilization of all resources Managed machine commissioning & service independently and completed projects in France (CNC lines) & Canada (fully automated plant for constructions line) and Dubai Planned quality assurance function with overall responsibility of the entire gamut of functions related to quality and service management and ensured complete in-process of service quality and continuous improvement in process capabilities Previous Experience Mar’05 – Jul’08 Electro Penumatics & Hydraulics (India) Pvt. Ltd., as Engineer-Service Role: All type of supplied machinery to the various customer, service planning and installation and commissioning Supervised testing of machinery by ensuring optimal planning, allocation & utilization of all resources. Managed machine commissioning & service independently and completed projects in railway work shop and steel industry (CNC lines) and pipe bending machine and hydro forming machines (fully automated plant for steel and automobile industry PAN India. Jan’00 – Mar’05 Bemco Hydraulic Pvt. Ltd., Belgaum as Production/ Service Engineer Projects Managed At Karamtara Engineering Pvt. Ltd., Boisar Thane Project - Civil, Mechanical, Electrical, Procurement And Execution of Rolling Mill having 20 and 16 inch and 14 inch combination CNC FICEP & China CNC Machinery and Hydraulic Bending and Manual Punching Machinery New Zinc Kettle Fabrication and Furnace: 1.2X 2.0X10 meters, with all Galvanizing Pickling Tanks capacity increase production (Furnace within 20 days) LDO to LPG System introduced to angle bending process New Induction Heating Equipment introduced for the Angle Bending Process Fasteners Division; developed some SPM machinery for the Washers Manufacturing At Bemco Hydraulic Pvt. Ltd., Belgaum 500 T Hydraulic Wheel Pressing Machine at Railway Works, Kalyan, Mumbai 750 Ton, 500 Ton, 250 Ton CNC Hydraulic Press Machine for ACSI Pune Injection Molding Machine, Bangalore NRB Bearing 150 Ton Hydraulic Press Machines, Aurangabad All type of Press Machines (PAN India) At Ficep Prada Man Engineering Pvt. Ltd., Mumbai Ficep CNC Machine Lines for: Oil Rig Manufacturing JV Drivers, Edmonton, Canada Structures Fabrication Briand, Bordeaux, France Structures Fabrication All safer, Dubai Tower Fabrication Kalpatru Transmission Ltd., Gandhinagar Old Ficep CNC Machines Retrofitting for Tower Fabrication at Joythi Structures Pvt. Ltd., Nasik All FICEP Machine Service (PAN India and overseas) At Electro Pneumatics & Hydraulics (India) Pvt. Ltd., Pune 500 T Hydraulic Wheel Pressing Machinery at Railway Works in India CNC Angle Marking and Punching Stamping Machines (PAN India) All Indian Transmission Line Tower Companies (KEC, Kalpatru, L&T, Gammon India, Ivrcl, TATA, Joythi, Bajaj, B.G. Shrike, BMW Hydro Forming Machines, Alf Engineering, Nasik 750 Ton Hydraulic CNC Machines Sintax, Kalol | 7500 Ton Hydraulic Press Machine in Tranter, Pune All type of Bending Machines (PAN India) New Plant Expansions Personal Details Date of Birth: 31st January 1982 Languages Known: English, Hindi, Marathi and Kannada Address: Mahaveer Nagar, H.No. 672, Majagaon, Belgaum -590008, Karnataka Contact details :- Mobile -,-.