From correction to prevention
CASE STUDY
FROM CORRECTION
TO PREVENTION
OBJECTIVES
A lot of reoccurring issues reported from various customer
and internally. Repetitive issues generated high costs of poor
quality (CoPQ) and customer dissatisfaction.
SOLUTION
1. Data analysis of incident types using statistical tool
2. Creating Pareto diagram to observe mostly reported
incidents and incidents which impacted highest on
CoPQ
3. Problem solving techniques used for top issues in both
categories to understand root cause of the problem
4. Defining corrective actions and calculating RoE (return
of investment) to justify resources
5. Corrective action implementation
6. Lessons learned
KEY POINTS
CHALLENGES
Budget resource required
Team resource required
BENEFITS
Long term results
Increased customer satisfaction
Opportunity for new businesses
Strengthen risk management
RESULTS
1. Risk analysis under control
With eliminating repetitive issues where solutions were cost
effective, risks were minized and under control.
2. Reduced cost of poor quality (CoPQ)
Decreased incidents reported from customers impacted on
reduced costs of poor quality. Investment for CAs were done
only on business justified cases proven by RoE study.
3. Increased customer satisfaction
By shipping products without issues, customer satisfaction
increased as well as opportunity for new projects was in
growing tendency.
4. Lessons learned for all future projects
By applying all lessons learned in project early phases, we
ensure that preventive mode is running instead of
corrective.
JOVANA KATIN
Customer Success Manager
"Being preventive with customers is making
daily job easier and releases resources to think
about new ideas and improvements - sounds
good for business, right?"