Allen Joy

Co.,Ltd 环锻生产流程及设备 Ring Rolling Production Process and Facilities 生产流程图 Production Process Pictures 原材料进厂检验、标识 Material into factory inspection, mark 成品 Finished product 三坐标检测 CMM inspection 下料 Cutting CNC钻孔 CNC Drilling 包装 Packing 天然气炉加热 Gas heating CNC机加工 CNC Machining 发运 Delivery furnace CNC压机制坯 CNC Press machine blanking 热处理 Heat treament 流水线流转 Assembly line flow CNC辗环 CNC Ring roll 锻 造 加 热 炉 Forging Heating Furnance 天然气加热炉 Gas heating furnace 公司加热设备优势 ： 现生产可启用相邻5台加热炉，完全满足生产需求。炉温误差可控制在±5℃范围内，燃烧稳定，炉温均匀性好、节能。 Company heating equipment advantages Heating furnance can heat 36 pieces materials one time. Current production able to use five adjacent heating furnaces, greatly meet production needs. Furnace temperature tolerance can be controlled in range of ± 5 ℃, burn stably,well furnace temperature uniformity. 锻 造 流 水 线 Foring Assembly Line 大环锻生产线 Large Ring Forging Production Line 设备名称 Faclity Name 4000t CNC 压力机 4000T CNC Press machine 小环锻生产线 Small Ring Forging Production Line D53K径轴向数控辗环机 D52卧式数控辗环机 D51立式辗环机 Radial Axial D53K CNC D52 horizontal ring D51 vertical ring Ring Roll Machine roll machine roll machine 电液锤 Electrohydraulic hammer 数量 Numbers 2台 Two sets 3台 Three sets 1台 One set 1台 One set 1台 One set 能力范围 Capacity Range Ton＜10T φ＜4500mm φ＜1000mm φ＜800mm Ton＜200kg 优势 Advantages 组成大环锻生产线，生产自动化，生产效率快，一次加热成型。 在效率和成本上有很大优势。Large ring rolling production line 组成小环锻生产线，生产效率快，精度高。在质量精度和成本上有 formed makes ring rolling production automatic, high production 很大优势。Small ring rolling production line formed ,high production efficiency, one time rough heat.Cost and efficiency with great efficiency and precision, Cost and precision with great advantage. advantage. 热 处 理 设 备 Heat Treament Facilities 设备名称 Faclity Name 数量 Numbers 能力范围 Capacity Range 优势 Advantages 淬油槽 Quenching Oil Tank 淬水槽 Quenching Water Tank 热处理炉 Heat Treatment Furnace 井式电阻炉Well resistance furnaces 渗碳炉 Carburizing furnace 14台 Fourteen sets 1台 One set φ＜5000mm φ＜1000mm 淬水槽 Quenching Water Tank 1台 One set φ＜5000mm 淬油槽 Quenching Oil Tank 1台 One set φ＜5000mm 井式电阻炉，可做退火、正火、淬火、回火、调质处理等,渗碳炉，可做化学热处理。淬火设备有淬水槽、淬油槽，并配有搅拌器、 冷却塔设备。搅拌器能使冷却介质温度均匀、温差梯度小，冷却塔能使冷却介质迅速散热保证温度在控制范围内。 Well resistance furnaces, can process annealing, normalizing, quenching, tempering, etc., carburizing furnace to do chemical heat treatment. Quenching equipments are quenching water tank, quenching oil tank, and equipped with a treater, and cooling tower equipment. The treater can make cooling medium temperature uniform, small temperature gradient , cooling tower can make heat of cooling medium dissipated rapidly to ensure temperature within the control range. 机 械 加 工 机 床 Machining Lathes 数控立式车床 CNC Vertical Lathe 设备名称 Faclity Name 数量 Numbers 能力范围 Capacity Range 数控龙门钻铣中心 CNC Gantry Drilling and Milling Center CNC Vertical Lathe 数控立式车床 数控钻铣加工中心CNC Gantry Drilling and Milling Center 35台 Thirty five sets 3台 Three sets φ＜3500mm φ＜3500mm 选用国内最好的立车生产商齐齐哈尔第一机床厂， 运用先进的西门子系统，机床定位精度0.02mm，机 加工效率高，质量稳定。 优势 Advantages Using the best vertical lathe manufacturers Qiqihar First Machine Tool Plant,advanced Siemens system, lathe positioning accuracy of 0.02mm, high machining efficiency, stable quality. 运用先进的发那科系统，机床定位精度0.015mm。可一次装夹完成钻、铣、扩、铰、 攻丝等工序，减小传统的多种设备加工造成的定位误差，钻加工效率快、精度高。 Using advanced FANUC system , lathe positioning accuracy of 0.015mm. Can complete drilling, milling, expansion, boring, hinge, tapping and other processes by one time clamp,reduce variety of positioning errors caused by traditional equipments, high drillingefficiency, high precision. 化学成分、物理性能检测设备 Chemical Composition, Physical Properties Testing Equipments 直读光谱仪 万能拉伸试验机 摆锤式冲击试验机 高倍显微镜 Direct-reading Universal Tensile Test Impact Test Machine Highmagnification Spectrometer Machine of Pendulum Type Microscope 化学成分、物理性能检测设备 Chemical Composition, Physical Properties Testing Equipments UT、MT等工具 UT\MT Test Tooling 硬度机 Brinell Hardness Machine RV7530便携式三坐标 RV7530 Portable CMM 海克斯康桥式三坐标 Bridge CMM