Ahmad Faishal Mufadhol

Ahmad Faishal Mufadhol Master Degree of Mechanical Engineering Birthdate : April 25th, 1995 Residential address : Buana Tamansari 2 Blok J4 No. 10, Karawang Timur, Jawa Barat, Indonesia. Phone / WhatsApp : - E-mail :-LinkedIn : https://www.linkedin.com/in/ahmad-faishal-mufadhol/ ABOUT ME I’m a Mechanical Engineer who turns tough engineering problems into smart solutions. With a strong grip on heat, energy, and fluids, I excel at designing top-notch piping systems. I’m a skilled 3D modeler (AutoCAD, Inventor, SolidEdge) who loves turning ideas into real-world products. I'm an analytical thinker with excellent communication skills, adept at combining diverse expertise to deliver optimal solutions and the best final decision. I’m ready to tackle any challenge. PROFESSIONAL EXPERIENCES PT. Beta Pharmacon (Dexa Medica Group) Project Engineer (New Building Construction) August 2023 - February 2025 Planning, implementation, and coordination. Guide my team to hit project goals on time by planning, scheduling, and coordinating the tasks simultaneously. Prepare the needs for material resources, tools, and labor according to the work plan schedule. Supervise building construction to ensure it aligns with the plan. Concept and design of building utility MEP systems. Develop smart piping systems for drainage, steam boiler, chillers, compressed air, and clean water distribution. Create shop drawings from piping concepts and designs and ensure the design can be applied to the building. Create a Bill of Quantity (BQ) from design and shop drawings, submit the budget, coordinate with suppliers for offer negotiations, and manage material procurement. Utilities machinery Installation, Commissioning, and Testing. Create layout drawings of machine positions and machine components in buildings. Directing the team for machine installation work. Coordinate with vendors and machine makers for commissioning preparation. Assist in testing preparation by supporting prepare machine qualification protocols (IQ and OQ). Construction work quality surveyor. Conduct a checklist before floor concrete and wall installation work regarding elevation and drainage position. Check the floor drain elevation against the floor elevation using a waterpass. Improvement and innovation for recovery waste energy. Create a concept and design to utilize the waste steam condensate from the AHU of production machines (AHU FBD and AHU Coating Tablet) to heat the AHU HVAC by flowing the waste heat in the form of hot water, then collected in a hot water tank and distributed to the heating coil of the HVAC room system as a dehumidifier to control humidity (RH). Create a concept and design to utilize backwash waste and purified water system concentrate as toilet flushing by channeling the waste into a water reservoir, then creating a distribution system for each toilet flushing. April 2022 - August 2023 Machinery Plant B Engineer (Maintenance Engineer for Machinery) Preventive maintenance and Corrective Maintenance Perform preventive maintenance with predictive maintenance by doing replacement parts and components that are tracked for damage trends to ensure peak performance and minimize downtime. Analyze machinery problems, uncover the root cause, and prepare parts and components for replacement. Extend machine life through innovative component design and material selection. Track problems and solutions with clear, easy-to-read daily, weekly, and monthly reports. Read schematics and diagrams like a pro to maintain machinery flawlessly. Spare parts control, report documentation, and improvement. Find and source spare parts locally, saving time and money. Ensure documentation (maintenance request) is completed and reported periodically. Assist in preparing CAPA documents and deviations when machine problems occur that disrupt the performance of the production and quality departments. Become an initiator in using 3D printers to create custom parts faster and cheaper. PT. TD Automotive Compressor Indonesia (Part of Toyota Industries Corporation) October 2021 - March 2022 Cutting Tool Engineering (Cutting tool improvement and inventory control) Cutting tool improvement. Analyze cutting tool performance, identify failures, and develop solutions using advanced simulations. Improvement of the cutting tool by using CAE software (Ansys) to cut feed simulation and finding the highest stress on the cutting tool structure, then providing an engineering solution. Inventory control and cost reduction. Ensure we have the right tools on hand to keep production running smoothly. Find creative ways to reduce costs by optimizing cutting tool specifications. Partner with engineers to ensure new projects have the perfect cutting tools. Build strong relationships with suppliers to streamline procurement and cost reduction initiatives. Motivate my team and keep everyone on the same page. PT. Miura Indonesia (Part of Miura Co.Ltd.) September 2018 - September 2021 Design Engineering (Boiler design modification and special requirement) Improvement boiler design and cost reduction Deep dive into the science of boilers, mastering heat treatment and thermodynamics. Lead product development projects, focusing on quality improvement and cost reduction. Turn improvement concept and design into process drawing (part drawing, welding drawing, assembly drawing). Project Special Specification Coordinate with different departments to make sure projects hit the mark. Design, test, and implement special project features based on customer needs. Developed strong communication and organizational skills through working on group projects. Collaborate with other departments to achieve engineering goals. Documentation Ensure product modification documentation and special specification projects are kept up to date. Checking the drawing number for each drawing process for all product types and ensuring the drawing number is always updated. BACKGROUND EDUCATION Pancasila University August 2020 - February 2024 Master Degree (M.T.) - Mechanical Engineering (Conversion Energy) GPA 3.81 / 4.0 Thesis: Analysis of the effect of magnetic field distance with variations in diameter and coil winding on the resulting electric voltage. Paper link: https://journal.univpancasila.ac.id/index.php/teknobiz/article/view/7175/3064 Gadjah Mada University September 2013 - September 2018 Bachelor of Applied Science (S.Tr.T.) - Mechanical Engineering (Heavy Equipment Vehicles) GPA 3.18 / 4.00 Thesis: Making Software Of Excavator Simulation Using Unreal Engine 4 With Skeletal Mesh Method KEY COMPETENCIES Mechanical Engineering Skills Fundamental Mechanical Engineer Technical Drawing Autodesk AutoCAD (2D Drawing) Autodesk Inventor (3D Modelling) Machining Process Boiler Design and Structure Ansys Fluent MEP and HVAC Maintenance and Reliability Civil Construction Project Skills Understanding Civil Drawing Quality Surveyor Electrical Engineering Skills Fundamental Electrical Engineer Electrical Instrument tools Basic low and high voltage Sensor and instrument knowledge Basic Automation system Management Skills Cost-benefit Analysis Break Even Point Analysis Leadership Project Management Decision-Making Presentation Programming Skills Basic Game Development Unreal Engine 4 - Visual Blueprint C / C++ Microcontroller Basic Automation Knowledge Function Block Diagram Ladder Diagram Microsoft Office Skills Microsoft Word Microsoft Excel Microsoft PowerPoint Microsoft Visio LANGUAGES Indonesian (Native) English (Highly proficient) Japanese (Beginner) ACHIEVEMENT Finalist of Dexa Innovation and Improvement Award 2023 Reduce dispensing time and mixing time by relayout working process and implement handling device We improve our liquid line by relayout working process to eliminates waiting processes and implement handling device to make operator easier loading raw material to mixing hopper. With this implementation, initially 1 batch required 1.5 shifts, finally we reached 1 batch in 1 shift for mixing process. Winner 4th of Innovation Manufacturing of Dexa Innovation and Improvement Award 2022 3D Printer application for machinery parts We develop and implement a new way to manufacture plastic parts for machines. With a 3D printer, we can reduce costs and lead time in procuring plastic spare parts. The service life of the plastic parts we produce with a 3D printer is also extraordinary. Participant of QCC Miura Indonesia 2020 Modification air test jig for main gas pipe to reduce cycle time We upgraded our existing air test jig to reduce cycles. We spend a long time to test gas pipeline leaks one by one, after modification we can perform leak testing of several gas pipelines at once. Participant of QCC Miura Indonesia 2019 Relayout welding line to reduce delivery time We improved our welding process by re-layouting the welding line to reduce delivery time. Product delivery to the next process for each workstation requires long distances, after re-layout we can reduce distance and time. ACTIVITIES Hobbies Reading books, journals, and articles Experiment with Arduino DIY projects Online Activity My Youtube Channel: My Project Diary Link: https://www.youtube.com/c/AhmadFaishalMufadhol Content: Mechatronic, Electrical Explain, DIY Projects, Review Game PROJECTS Research: Linear Electromagnetic Generator for harvesting energy 2022 - 2024 Thesis project of Master Degree [Pancasila University] Position / Role: Student (Researcher) Analyze the effect of magnetic field distance with variation of coil diameter and coil winding on the resulting of induction voltage. The result of this research is analyze the parameter must be consider to make design of linear electromagnetic for harvesting energy. Design and installation all piping supply (steam, compressed air, chiller, and clean water) 2023 - Present Project building construction Staff Plant C [PT. Beta Pharmacon] Position / Role: Project Engineer (Conceptor and Coordinator) Designing all piping (steam, chiller, compressed air and clean water) for new building construction at PT. Beta Pharmacon. Including installation of utility machines and preparing requirements to support piping installation needs. Pipelines are built in a way that saves space but can maximize the supply needed to each machine. Maximizes the capacity of stickpack packaging machines 2023 - 2023 Machinery Technician Plant B [PT. Beta Pharmacon] Position / Role: Technician (Conceptor and Problem solver) We get second hand machines that have been in operation for more than 5 years from one of our group companies. The machine has 12 stickpack packaging lines, but can only operate 6 lines due to several problems. We are challenged to be able to restore engine capacity to maximum condition. The result of this project is that we succeeded in reconditioning the stickpack packaging machine and made several modifications (especially on integration with print dot) so that it can operate perfectly at maximum capacity. In-house plastic sparepart manufacturing for pharmaceutical industry (DIIA- - 2023 Machinery Technician Plant B [PT. Beta Pharmacon] Position / Role: Technician (Pioneer of Innovation) Became a pioneer in the application of 3D printers for plastic spare parts manufacturing by demonstrating the operation of 3D printers in the engineering team. The result of this project is that we have succeeded in making many machineries spare parts made from plastic with long durability at very little cost. Apart from that, with a 3D printer we can develop and perfect spare part designs that suit our needs, designs that cannot even be made using conventional machining processes. Reduce Process Time by Modify working process of Dispensing and Mixing in Liquid line process (DIIA- - 2023 Machinery Technician Plant B [PT. Beta Pharmacon] Position / Role: Technician (Coordinator) We collaborated with the production team and quality team to modify the work process sequence in dispensing and mixing to eliminate waiting time for each process by moving the process that had the highest waiting time in dispensing but still maintaining work quality standards in the dispensing and mixing processes. The result of this project is a reduction in processing time for 1 batch, only taking 1 shift. Modify air test jig for checking leakage on gas piping boiler (QCC Miura- Design Engineering Staff [PT. Miura Indonesia] Position / Role: Design Engineer (Conceptor and Drafter) We collaborated with the production team to modify air test jig to reduce cycle time process. The result of this project is a reduction in leakage testing process which 1 set of pipes could be tested in 1 cycle. Relayout position and sequence of each workstation in welding process 2019 Design Engineering Staff [PT. Miura Indonesia] Position / Role: Design Engineer (Conceptor and Drafter) We collaborated with the production team to relayout position and sequence of each workstation in welding process to reduce delivery time between each workstation. The result of this project is a reduction in delivery time to the next process which makes the sequence process more efficient. Final Project: Developing simulator excavator 2017 - 2018 Final project of Bachelor Degree [Gadjah Mada University] Position / Role: Student (Conceptor, Game Developer, Full Stack) Make simulation software of excavator with low cost which has the controller as the real excavator using game programming software Unreal Engine 4 and Arduino. Production layout design for Handle Bar assembling 2016 Internship project [CV. Karya Hidup Sentosa (Quick Tractor)] Position / Role: Internship Staff (Conceptor and Drafter) Designing a production layout for assembling handle bars by implementing line balancing at each workstation. The result of this project is we provide a layout design in 2D and 3D, also we modified work element of robot welding to reduce waiting time and stabilized the cycle time to enable line balancing at each workstation. PORTFOLIO New Building Construction – Plant C PT. Beta Pharmacon Design and Implementation for Installation Industrial Drain System and Coordinator of MEP Objectives: PT. Beta Pharmacon as the Dexa Medica group started a new factory construction project to increase production capacity. The construction of the new building will be named Plant C, where the building has 3 floors. Consists of a production line on the 1st floor, then a utility area, multipurpose room, and canteen on the 2nd floor, and an open hall on the 3rd floor. In this project I served as a designer and surveyor for the industrial drain system installation and MEP coordinator. Structure Organization: Industrial Drain System Design: Installation step by step: Industrial Drain designed by implement 2% slope. Industrial Drain System Concept: Fabrication sub-main drain pipe 4” We install 6 lines sub-main drain pipe 4” in 1st floor with 84 drain points and 5 lines sub-main drain pipe 4” in 2nd floor with 19 drain points. Installation industrial sub-main drain pipe 4” Installation floor drain system: Floor drain system installed by welding between floor drain and sub-main drain pipe 4”. All connection of industrial drain system using Stainless Steel 304. Installation main drain pipe 6” Support in Building Construction: Installation floor drain PORTFOLIO DEXA INNOVATION AND IMPROVEMENT AWARD (DIIA) 2022 4th Winner 3D Print Application for Machinery Parts Objectives: The purpose of this improvement is to implement a new way of producing plastic parts. By using 3D printers, we have reduced lead time and cost of procurement plastic parts. With continuous improvement, we can fully implement in-house spare parts manufacturing for the resilience of spare parts supply. Background: Current condition 2 Days Measurement & Design Drawing Request Quotation 2 Weeks PR PO 2 ~ 4 Weeks Check Received Part 1 Day Improvement Option Welding 19% Install Parts on Machine Drafter 50% Request New Parts Vendor Beta Pharmacon 1 Day Check Drawing & Make Quotation Parts Manufacturing Process Our purchase request is taking very long time, more than 1 month for procurement a custom part. Machining 31% Skill drafter for drawing and design is dominant in engineering team. •Re-structure procurement system •Looking for new vendor with Automation Machining Process •Development in-house sparepart manufacturing Based on our brainstorming, in-house spare part manufacturing can reduce lead time and cost. Machinery for In-House Manufacturing •CNC Machine •Molding Machine •3D Printer Machine 3D Printer are easy to use, no need operator, and precision. Realization: Lead time comparison Cost analysis No matter how small the object made by 3D printing, the manufacturing cost can be calculated. The parameters for determining the price of the manufacturing process are the price of filament material, machine depreciation, electricity costs and maintenance costs. Let’s compare between vendor’s price and 3D print cost for this part. Vendor's price 3D Print cost Rp- Rp 100.000 Based on our database, the average difference in cost between both of them is IDR 697,000, where 3D Print is much cheaper. The price 3D print machine is around IDR 6,000,000. Time may vary depending on size and quantity in 1 printing process. Lead time process (days) 2 3D Print - Mass Production 3,5 3D Print - Initial Process 30 Current Condition 0 10 20 30 At least 3D print can perform 15 times process in a month. We achieved BEP in the first month after printing 10 pcs of parts. Our revenue for a year is around IDR 105,420,000. 3D Print becomes a game changer for future parts manufacturing process. PORTFOLIO THE LAST LECTURE FINAL PROJECT Making Software of Excavator Simulation Using Unreal Engine 4 with Skeletal Mesh Method Objectives: The purpose of this research is to make the simulation software of excavator with low cost which has the controller as the real excavator using game programming software Unreal Engine 4 and Arduino. Excavator simulation software is made with a stage concept consisting of several missions where the missions refer to SKKNI for excavator operators in 2010. Excavator design in Blender 3D The object of excavator is created by Blender 3D as skeletal mesh. Realization: The skeletal mesh is imported to Unreal Engine 4 then we put animated visualization of the track. HUD of Simulator Excavator. The perspective view is designed to look like an operator’s excavator view. System Controller I/O in Arduino Uno Input (Joystick & Pedal) Signal from Joystick and Pedal Controller (Atmega 328P-PU) Gameplay program in Unreal Engine 4 Serial Signal USB communication chip (Mega16U2) Data USB Gamepad Output (Gameplay action) Processing Program Software Excavator Simulation (Blueprint trigger to action) Communication Data Xinput (Binaries communication) The simulator excavator is programmed using Visual Blueprint Scripting Unreal Engine 4.