Optimization of dental isolation system
Dental isolation system
optimization
Initial Model
Fluid channel
Fluid channel was extracted using boolean and surface operations.
Named the inlets to measure the flow rates through each inlet.
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5
4
3
2
1
Mesh optimization of the fluid volume
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Auto mesh created using Ansys meshing was optimised to be quad dominant. Adjusted mesh sizing
to 4.5e-4.
No of Elements = 65635
No of Nodes = 56339
Before optimization
After optimization
Flow rate conversion
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Flow rate of 5 SCFM is deemed noticeable for dental procedures.
This flow rate is used for the outlet boundary condition, to convert SCFM to Kg/s the following
formula was used.
Z = compressibility, R = universal gas consatant
Boundary Conditions
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Created named selections for inlets, outlet and walls.
Inlet boundary condition : pressure inlet (0 gauge pressure)
Outlet boundary condition: mass flow outlet (0.003kg/s)
Wall boundary condition : No slip boundary.
Turbulence flow model : k-epsilon model.
Inlet = blue, outlet = red
Results
Velocity vectors
Results
Observations
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Inlets farther away from the exhaust are doing little to no suction.
Tongue side inlets 4,5,6,7 and working side inlets 4,5 are example of this.
Also a clear relation between the flow rates and surface area of the inlet has been
identified.
Optimization goals
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The optimized design should have a more balanced suction through out all the inlets.
Inlets farther from the exhaust should account for a significant portion of the suction
since this is where the most of the work is done.
Design Changes
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Added a central rail to the design, which is significantly wider than the fluid channel
connecting the inlets.
Made the fluid channel connecting the inlets narrower, so that we can reduce the
suction in inlets closer to the exhaust (1 and 2)
Added connecting tubes between the central rail and initial fluid channel to increase
the flow rate at the dar end.
An alternative design was created by making the fluid channel a closed loop, so that
we connect the farthest inlet to the central rail.
Designs
Design 1
Design 2
Results: Design 1
Before Modification
After Modification (Design 1)
Results
Results
Results: Design 2
Before Modification
After Modification (Design 1)
Results
Results
Comparing Design 1 to Design 2
Velocity vectors - Design 1
Velocity vectors - Design 2
Comparing Design 1 to Design 2
Comparing Design 1 to Design 2