Sample of a blog write up
The Swelling Crisis: Why Your Power Bank Might Be Puffing Up, And Who's Really Responsible
Have you noticed more reports lately about power banks swelling up, malfunctioning, or even catching fire? It seems like a growing concern, and for good reason. It's almost as if every new power bank product is fake or substandard, and no brand is safe from this problem.
A swollen power bank isn't just an inconvenience; it's a fire hazard waiting to happen, stemming from unstable lithium-ion batteries inside due to the buildup of gases. While less common than fire, the buildup of gas inside the sealed battery casing creates pressure. If the casing ruptures due to this pressure or internal failure, it can expel flammable materials and fragments with force, posing a risk of injury and spreading fire. If the battery catches fire or ruptures, it releases toxic and corrosive gases that are dangerous to inhale.
Normally, batteries start to swell due to natural aging after undergoing a significant number of charge cycles or after several years (often 3-5 years) of use. The problem with modern power banks is that they seem to start to swell much earlier, with some showing signs as early as a month after use, indicating possible manufacturing defects.
While it is completely understandable to blame manufacturers for producing inferior products, it's important to understand that it's rarely just one factor at play. The responsibility for power bank safety and longevity is often shared between the companies that make them and the way we, as consumers, use them.
Let's break down the roles:
The Manufacturer's Part:
Reputable manufacturers invest heavily in quality, design, and safety. However, not all power banks are created equal, and issues on the production side can absolutely contribute to later swelling:
Battery Cell Quality: The core of a power bank is its battery cells. Using low-grade or improperly manufactured lithium-ion cells significantly increases the risk of internal defects that can lead to premature degradation and gas buildup.
Faulty Protection Circuitry: A good power bank should have a robust Battery Management System (BMS) that includes protection against overcharging, over-discharging, short circuits, and overheating. If these safety circuits are poorly designed or faulty, they can fail to prevent conditions that cause swelling.
Poor Construction: Substandard materials or assembly can make the battery more vulnerable to physical stress (like fall damage) or environmental factors, potentially leading to swelling over time.
The Consumer's Part:
Even a perfectly manufactured power bank can be compromised by how we treat it. Our daily habits can unknowingly put immense stress on the battery:
Physical Mishandling: Dropping, crushing, bending, or puncturing a power bank can cause internal damage to the battery cells or the protective electronics, potentially leading to internal shorts and swelling.
Exposure to High Temperatures: Leaving your power bank in extreme temperatures, especially high heat (like in a hot car, direct sunlight, or near a heater), is one of the fastest ways to degrade the battery chemistry and cause swelling. Lithium-ion batteries are very sensitive to heat.
Charging Habits: While overcharge protection exists, constantly leaving a power bank plugged in for days or always draining it to 0% and leaving it there can stress the battery over its lifespan. Using cheap, uncertified, or incompatible chargers can also damage the battery due to inconsistent power delivery.
Some smart charging habits consumers can adopt to reduce the chances of a swollen power bank include:
Avoid complete discharge: Don't let it stay at 0%. Avoid fully discharging the power bank and then leaving it uncharged for a long time, as this can damage the battery cells.
Use appropriate chargers: Use the charger that came with the power bank or a reputable, compatible alternative. Using a charger that is too powerful or faulty can damage the battery.
Avoid constant charging: Don't leave the power bank plugged in and constantly charging for extended periods (days on end). Trickle charging can generate heat and stress the battery over time. Unplug it once it is full.
Store properly: When storing the power bank for a long time (weeks or months), it is best to leave it with a partial charge (around 50-80%) rather than fully charged or completely empty.
The truth is, many cases of power bank swelling are a result of a combination of factors. A battery with a minor manufacturing imperfection might swell only when subjected to repeated exposure to high heat by the user. Conversely, a power bank used perfectly by the consumer might still swell if it contained a fundamentally flawed battery cell.
As consumers, while we should expect manufacturers to produce safe, high-quality products with reliable safety features, we also have a responsibility to use these devices as intended and care for them properly. Choosing products from reputable brands with good safety track records is a start, but coupling that with responsible charging habits, temperature awareness, and careful handling is key to maximizing safety and lifespan.