Javed Yousaf

GTDMC MACHINING (CNC MACHINING) marketplace GTDMC MACHINING offers a full range of common facilities and services for use by • You may contract all Your CNC Machining needs to us for guaranteed local industry using the most modern quality, precision and on time delivery machinery and equipment. Our services include: product design, rapid prototyping, reverse engineering, machining, tool What we do? making, die and mould making, heat • GTDMC MACHINING provides CNC treatment, surface texturing, laser cutting, Machining Services including 5-axis laser marking, custom part vertical & horizontal milling, turning, manufacturizng, inspection, mechanical cylindrical grinding, surface grinding, engineering, consulting and more. turret milling using a wide range of machinery to fit any of your general Who we are? machining needs • GTDMC MACHINING is a member of • With machines that will accommodate a the GTDMC SOLUTIONS FOR block of up to 25 mT (metric tonne) or INDUSTRY GROUP 25,000 kg, to a small precision • We have marshalled the resources of machined insert, GTDMC MACHINING our Common Facility and Skill has the right machine for the job Development initiatives implemented • Our high-speed CNC Machining across the country to deliver the finest Centres give us the added ability to cut engineering and skill development hardened blocks of over 60HRC to a solutions to industry - our customers! ±0.0002” or 10 u tolerance • Our machines are able to perform • Mission unattended economic 'lights out' Our declared mission is to apply the machining as we have optimised our latest technologies and creativity to machining capacity by using tool help develop designs, improve products changers and 'through the spindle and offer solutions that aid flushing', making GTDMC MACHINING industry in increasing its the most economic single competitiveness source solution for your CNC machining • GTDMC MACHINING offers state-ofand parts production needs the-art CNC Machining Services as a 'one-stop' solution for industry in Where Process Meets Passion Gujranwala, Sialkot, Gujrat, Daska, • GTDMC MACHINING is a CNC Wazirabard and surrounds precision machining common facility • Use of this high-tech service will help with easy access to local industry to industry develop markets for 'value provide it with the latest CNC added' products, innovative designs machining and parts production and solutions that are demanded by technologies clients in today's highly competitive • Located within GTDMC (Gujranwala Tools, Dies and Moulds Centre), we are equipped with Pakistan's most modern CNC machinery offering simultaneous 3, 4, and 5-axis • • • • • • machining together with a host of other engineering services and technical processes These include design support for your prototyping applications or manufacturing for your precision milling and multi-axis turning applications GTDMC MACHINING specialises in offering CNC Machining Services including 5-axis vertical & horizontal milling, turning, cylindrical grinding, surface grinding, turret milling, CNC milling, CNC Turning for sub-contract manufacturing of custom OEM parts and products We aim to become a leading subcontract supplier of CNC precision machined components, high-precision prototypes, production components and assemblies to industry Our standards of quality are ensured through a complete process of testing and state-of-the-art quality inspection using an in-house Inspection and Quality Control (IQC) department GTDMC MACHINING is commited to 'customer-centric' services and on-time delivery of high quality parts at competitive prices We are in the process of becoming an ISO 9001:2008 registered company in compliance to PSQCA and International standards Services • GTDMC MACHINING focuses on contract manufacturing for all industries wishing to benefit from using the latest CNC multi-axis vertical and horizontal machining centres, C-Axis CNC lathes for precision turning, cylindrical grinding, surface grinding turret milling and a host of the latest machine tools • We can produce parts, components, jigs, fixtures, tools and dies as well as custom parts • We try everything possible to reduce, of the many infrastructure users, utility reuse, and recycle reliability is critical for our success • We are ready to participate in wind, • Due to the countrywide energy solar, and other technologies by limitations we have invested heavily in providing custom CNC components to self-generating electricity companies involved in these alternative • For our business, consistency is as energy markets important as price • The cost of sending employees into work to restart a machine or process is c) Automotive a significant portion of the electricity • GTDMC MACHINING offers in-house cost per kilowatt that is used design support, prototyping and • If load-shedding or a storm shuts down production of parts to companies power all the machines stop working with the automotive industry • So, we use generators and UPS • We have the capacity to handle a single (Uninteruptable Power Supplies) for prototype as well as large volumes as critical applications we specialise in using CNC multi-axis Cutting technology vertical and horizontal machining • Selection of the correct cutting or Market Focus centers, C-Axis CNC lathes for machining tool is very important precision turning, laser cutting, heat a) Surgical / Dental and Medical • The type of carbide, cutter geometry, Devices treating, CAD/CAM, CMM, fixtures, feed, speed, coolant type, coolant tools and dies • GTDMC MACHINING is particularly pressure, coolant filtration are just a equipped to assist the Surgical few of the variables that our Instruments and Medical Devices c) Contract Manufacturing experienced machinist must identify in Sector by providing precision CNC • Contract manufacturing of components the setup process machining and custom components and parts, assemblies, including • This is where we excel due to our • We can manufacture complex, quality product testing for specification knowledge base and enhanced training components maintained to tolerances confirmation Modern and Reliable CNC Equipment of ± 0.0001" (0.0025mm) for those • Lights out manufacturing will not be projects requiring surgical precision successful unless one uses modern, • We can work with materials such as d) “Lights Out Manufacturing” at repeatable and reliable equipment plastics, rubbers, ceramics, aluminum, GTDMC MACHINING The equipment must be in excellent steel, stainless steel, superalloys, • Lights Out Manufacturing is one of the working order titanium, and refractory metals many modern methods used at • Much of GTDMC MACHINING's key • Many of these materials find frequent GTDMC MACHINING to improve the capital equipment is from the 'first use within this sector manufacturing process and reduce world' - manufactured in Europe • By melding traditional machine work costs Simple Implementation, how? with state-of-the-art custom • As the manufacturing paradigm has • A common facility environment creates components manufacturing, GTDMC changed over the last decade, the many difficulties MACHINING provides the convenience engineering industry has realised that • Mainly, the jobs are always changing of a "one-stop shop" unlike other most manufacturers cannot compete • So the basic concept is: subcontractors with low cost high-volume 'economy of • Short run type of work is done • Intricacy and precision are a standard scale' manufacturing countries like during first shift, with the typical when dealing with surgical / medical China programmer operator working on components and tools, and GTDMC • This does not mean that we should not programming the next job while MACHINING is poised help in steady manufacture in Pakistan the part is running as the first job. growth of this industry due to our • Quite the contrary, Pakistan needs a Inspection is integrated in the attention to detail and professionalism strong and reliable manufacturing base operation with operator results that can create cost effective products recorded and inspectors • This is how we are creating a b) Alternative Energy independently inspecting the manufacturing revival at GTDMC • Alternative energy refers to energy product MACHINING sources that have no undesired • Production or a longer run job is Raw Material consequences in contrast to nonconducted in a "Lights Out" • Most of our products are only as good renewable energy sources such as manufacturing environment. The as the basic material fossil fuels and nuclear energy. parts are manufactured on • So our trend is to buy the highest Alternative energy sources are second and third shift. Fixturing quality raw materials “One-Stop Shop” renewable and are therefore thought to or material feeding is performed Educated Work force for turn-key solutions be "free" energy sources at the end of the first shift. Ideally, • We believe in investing in our • GTDMC MACHINING responds rapidly • Additionally, they all have lower carbon sufficient raw material must be to your RFQs, usually within 24 hours employees emissions, compared to conventional available to support the 16 hrs • We have trained personnel in various • We partner to solve your toughest energy sources available for second and third shift challenges dealing with innovation, new areas such as Advanced and Basic • GTDMC MACHINING will work with run cycles CAM (Computer Automated Machining) product development, production, and, companies to provide precision CNC • This ensures the common facility of course, emergency situations with multiple products, Machine and components for these emerging can cater to a large number of Equipment Safety, Advanced and Basic • We can get your production department technologies clients or orders out of a jam! If those cast parts are not CMM and Understanding Tool Wear • Given the current scarcity of energy, • The 'economy of scale' cost benefits and Process improvements available yet or if they are still on a boat GTDMC MACHINING's goal to of running multiple shifts can now be from an international supplier, we can • We recognise that an educated upgrade technology in Pakistan to passed on to industry to increase workforce is a successful workforce rush billet parts to meet your prebecome "cleaner and greener" has competitiveness production or production needs Strong Infrastructure found renewed significance • Although GTDMC MACHINING is one • We manage secondary operations such • GTDMC MACHINING also offers inhouse design support, prototyping, production and assembly of custom parts and systems manufactured for the home appliance, automotive, surgical, electrical, agricultural and all engineering OEMs • We are able to handle a single prototype as well as large volume orders • Through comprehensive facilities, large equipment resources and steadfast business practices, we at GTDMC MACHINING are able to supply fast, efficient service to our customers • Our team of seasoned professionals and dedicated craftsmen trained in CAD/CAM are ready to tackle CNC machining tasks in any medium - from plastic, aluminum and steel to super alloys, titanium and refractory metals • We are well-versed in handling a variety of materials such as: • Aluminum 2024-T3, 2024-T4, 6061T6, 7075-T6, T73 (Alclad), 5083, 5086 • Magnesium, Brass, Phosphor Bronze, Steels • Stainless Steels: 18-8, 17-7, 174PH, MO13-8PH • Steel: Low carbon 1006, 1018, medium carbon 4130, high carbon 52100 • Titanium: Grade 2, Grade 5, Medical Grade 6AL4V ELI • Plastics: Ultem, UHMW, Delrin, Acetel, Vespel, Nylon, Kapton • Refractory Metals: Tungsten, Niobium, Tantalum, Rhenium, Molybdenum • Superalloys: Haynes 25, Kovar, Invar, Inconel, Hastelloy, Cobalt Steels and Nickel Steels • We can make complex, precision, quality components maintained to tolerances of ±0.005 mm or 5 u using the most modern precision CNC simultaneous 5-axis Machining Centres • GTDMC MACHINING uses GTDMC INSPECT for full inspection and QC services with CMM capabilities on all of your dimensionally critical parts. Please review our other service brochures for more details as anodising, grinding, plating, welding, sandblasting, painting, electropolishing, and dry film lubrication etc., through our partner organisations at home or abroad • We handle programme management of your job from initiation to completion: when you need it done yesterday, when you need the correct certifications, when there's no room for error, when the material is expensive, when you want one source for the complete product - with finishing and assembly call the experts, GTDMC MACHINING • We always deliver on-time and actively seek out cost reductions Manufacturing and Machining Facility • Please refer to our Machinery Short Form Catalogue for details on the equipment and machinery • This provides specifications, machine sizes, loading information and performance Most Frequently Asked Questions Is GTDMC MACHINING registered to a Quality Management System (QMS)? GTDMC MACHINING will be registered to the ISO-9001:2008 standard. With which materials does GTDMC MACHINING work? We machine most materials. The most common are various steels including D2, D3, H13, 1045, K100, P20 and stainless steels etc., aluminum, titanium and plastic. We are also able to process many other materials such as magnesium, refractory materials such as tungsten, niobium and tantalum, as well as super alloys such as InvarTM, KovarTM, and Haynes 25 TM. What is GTDMC MACHINING's business segment? We are committed to be a common facility for use by local industry by providing access to the most modern technology at competitive costs. We also specialise in hard-to-manufacture mission-critical components for surgical, engineering, home appliance, agriculture, plastics and related technical industries. What are GTDMC MACHINING's special processes? We are more vertically integrated for custom and specialised processes than other subcontractors as we also offer heat treatment services, surface texturing services, inspection & metrology services, rapid prototyping services, laser cutting services, laser marking services, EDM and WEDM services and product design and development services. Why should I use GTDMC MACHINING? We offer precision, quality and on time delivery using the most modern machinery in the Country at or below market rates. We employ professional and knowledgeable staff who can assist in solving technical problems and a quick response to your needs, while maintaining cost competitiveness. Does GTDMC MACHINING produce castings (Plaster, Investment, Diecast) or forgings? GTDMC MACHINING creates casting patterns then uses its outsource partner organisations to turnkey the cast/forged parts and completes the machining and finishing processes. We work with many different casting and forging suppliers. Does GTDMC MACHINING offer injection moulded plastic parts? GTDMC MACHINING helps develop tooling for injection moulding. We then turnkey the production parts to our partner organisations and, if required, will postmachine plastic parts. What types of files can GTDMC MACHINING read? GTDMC MACHINING uses the most current software including Pro/Engineer, CATIA, DELCAM, MASTERCAM, AUTOCAD etc and is able to read almost every industry standard format including STeP, Parasolid, IGeS, or DXF etc. We also have an FTP site where you can upload your CAD data files. Whether you are a large company, a small company, or an innovator let us assist you through our CNC Machining Services. Give us a call or fill out our information request form for more information. Let us help Turn Your Concepts into Reality