Javed Yousaf

GTDMC TOOLING (Tool, Die, Mould, Jig, Fixture and Gauge Making Services) GTDMC TOOLING offers a full range of common facilities and services for use by local industry using the most modern machinery and equipment. Our services include: product design, rapid prototyping, reverse engineering, machining, tool making, die and mould making, heat treatment, surface texturing, laser cutting, laser marking, custom part manufacturing, inspection, mechanical engineering, consulting and more. clients in today's highly competitive tooling needs, from concept design marketplace through to full production • You may contract all Your Tool, Die, • Our tool texturing, tool repair and Mould, Jig, Fixture & Gauge making to refurbishment services ensure your us for guaranteed quality, precision and products are always first class on time delivery GTDMC TOOLING delivers robust, repeatable, safe, and on-time solutions of the highest quality. Some examples of our tool design and fabrication services are: • Tool, die and mould making for form, fit, function, manufacturability, schedule Who we are? and value • GTDMC TOOLING is a member of the • Jig, fixture, and go/no-go gauge making GTDMC SOLUTIONS FOR for accurate and ergonomic manual INDUSTRY GROUP assembly and testing • We have marshalled the resources of • Solid model 3D CAD design review our Common Facility and Skill ensuring conformance to preDevelopment initiatives implemented determined requirements prior to across the country to deliver the finest fabrication engineering and skill development • All tools are optimised for long life using solutions to industry - our customers! the most modern heat treatment • The full range of services of our equipment subsidiaries, GTDMC (Gujranwala • Manual, semi-automated and fully Tools, Dies & Moulds Centre), NIDA automated tools for development, (National Institute of Design & prototyping, and manufacturing lines Analysis), CDTC (Ceramics Development & Training Complex) and • Complete semi-automated and fully automated machinery for high volume SkillTech International are now production available to You • Responsive concurrent engineering • Our declared mission is to apply the processes latest technologies and creativity to help develop designs, improve products • Tolerance analysis and material selection and offer solutions that aid industry in • Accurate reverse engineering with increasing its competitiveness comprehensive documentation • GTDMC TOOLING offers state-of-thepackages art Tool, Die, Mould, Jig, Fixture & Gauge making services as a 'one-stop' • Fully documented machine and tool sets including bill of materials, CAD solution for industry in Gujranwala, files, user manuals, and service Sialkot, Gujrat, Daska, Wazirabard and manuals surrounds • Use of this high-tech service will help industry develop markets for 'value 'One-Stop' Facility added' products, innovative designs • GTDMC TOOL is a a 'one stop' facility and solutions that are demanded by for all your plastic injection mould and Complete In-House Services • GTDMC TOOLING's complete inhouse services allow rapid project turnaround • Our knowledge and experience, coupled with the high levels of accuracy and quality in design, plastic injection mould-making, tool-making, diemaking, production and assembly means our problem solving skills are finely honed • Our experts and partner organisations at home and abroad can solve a problem which may be unfamiliar to others, quickly and without fuss as it could be one we have already encountered Conceptualisation and Design • A very focused and special combination of talents is required to transform Your designer’s dream into a working reality • While state-of-the-art technology and high-tech CNC machining do play an important role in the process, the human element provided by skilled engineers and craftsmen, including mouldmakers, technicians and machinists are the main contributors to the master plan • After receiving your plans (drawings, ideas or CAD data in virtually any data format), GTDMC TOOLING's team of highly experienced engineers carefully reviews every aspect of the project, working concurrently on each required step – from design to delivery • We offer customised design solutions in-house or we can link up electronically GTDMC TOOLING to your CAD database • After thorough review and project approval, the actual manufacturing process begins. Using our CAD Solid Modelling capability, GTDMC TOOLING performs the following: • A working prototype is created using CAD technology • The designer electronically creates an exact engineering model of the parts involved in the project in 3D employing various colors, textures and environments • Where necessary, accurate prototypes are created using advanced rapid prototype modeling techniques such as 3D printing or Selective Laser Sintering (SLS) to anticipate and identify potential appearance or structural problems • Using the latest 3D design software, a mould or tool design is created and reviewed with You, the customer • With our cutting edge technology we are able to meet all of your manufacturing tooling requirements Planning, Scheduling and Production • The planning stage blends your design with modern technology. Based on your project’s specifications we can accomplish the following: • Generate a physical working prototype via the CAD system, CNC machine or a handmade model constructed by a craftsman • A flow analysis simulation and/or FEA can be performed to predetermine the most efficient mould gating and to determine the feasibility and workability of your design • Once you are completely satisfied with the outcome, the actual design detailing and tooling manufacturing begin • The finest materials are ordered and a production schedule is developed • A combination of CNC and EDM processes are used to create geometries with any degree of complexity • Our equipment is state-of-the-art featuring many 5-axis high speed CNC machining, wire EDM and EDM machines backed up with conventional machine tools • The computers and machinery play an integral part in the completion of your project • This technology, however, can never take the place of the skills that GTDMC's experienced craftsmen possess • The master craftsmen lend their mould-making and tool-making skills through intricate precision surface texturing/finishing and even polishing touches with hand tools • Whether your project is large or small, simple or complex, the moulds, jigs, dies and fixtures are carefully assembled and tested for precise fit • GTDMC TOOLING guarantees that each part will meet exact specifications and be delivered according to schedule Rapid project turnaround process • Here’s how GTDMC TOOLING (Tool, Die, Mould, Jig, Fixture and Gauge Making Services) provides rapid project turnaround without affecting the high quality: • Use of latest 3D modelling software to test and verify designs to save time, reduce iterations or changes to the prototype tool before production • Precision programming of our stateof-the-art CNC machines allows cutting to within one thousandth of a millimetre accuracy • We maximise cutting on our fast CNC machines with less Spark Erosion (EDM or WEDM) cutting • Our software allows cutting smoother finish to save on polishing • Typically, a tool needing 4 days of polishing with a stone and various paper abrasives now takes less than a day using fine grit paper • With our software we can automatically write CAM code • The code allows a more precise cut and the software optimises it to reduce cutting time • Our modern CNC machines cut as fast as is currently possible • Our finishing and repairing facilities are under one roof so we can fix breaks or malfunctions on site to have your production up quickly • Our standard and custom texturing facilities allow your tools added competitive advantages • Our heat treatment – vacuum hardening, carburising, nitriding, tempering and carbonitriding facilities ensure your tools are able to produce high volumes at the lowest costs • Once finished, we can deliver your tools anywhere in the country in days rather than a few weeks (if imported) • After all, in global terms, we’re just round the corner - no expensive foreign travel and easy liaison • GTDMC TOOLING can test the tools we develop using our partner oganisations • We provide first article inspection and quality inspection reports • If you are having the item made elsewhere, we can produce and deliver prototypes so you can be sure the tool will deliver a product which maximises on the strength and tolerance of the material • GTDMC TOOLING will take your work at any stage - if you have a finished tool design we can accept almost every CAD file format or if you only have an idea, we can make it from design to completion • GTDMC TOOLING, can generally produce a tool and a short run of prototypes from scratch in 4 weeks (in some cases 1 week). This means your product can be in use sooner, earning for you faster, in almost half the average time of competitors • Our ability to provide all your project requirements from design through to assembly, makes GTDMC TOOLING the best choice for experience, quality and rapid project turnaround Why go abroad for tools, dies and moulds? • Why would you have your tools made abroad when you can have them made at Home faster, better and for less cost • With us you’ll get fast turnaround, free and practical design advice, within budget solutions with tooling and manufacture under one roof Why do we stand out from the crowd and beat imports on price and quality? • Advanced 3D computer modelling software • We have the in-house skills to design complex 3D models of the product and the required mould tool for your product • Experience in design • We freely give practical advice, taking you through the options available to achieve your required product within budget • With experience in the field, we are able offer practical advice for new designs to ensure that the mould tool created is a practical, functional end product • State-of-the-art machinery • At GTDMC TOOLING, we use the most modern CNC Machinery with sophisticated software controls to create tools, moulds and dies which meet your design requirements and we will do it faster than our competitors • In-House Engineering Skills • We combine the best technologies available with engineers who have the experience and skill to make the most of them • 'All in One' Solution • Having design, tool-making, diemaking, mould-making, surface texturing and heat treatment all under one roof means fast turnaround together with a high quality end product GTDMC TOOLING • Our knowledge of the machinery capabilities and process best practices, ensures the mould is made precisely to the design and will work perfectly with Your or a sub-contractor's injection moulding machinery • Choice of Manufacture • At GTDMC TOOLING we are able to arrange manufacture of almost any plastic product through our selected partner organisations • We offer an end-to-end service for injection moulded, blow moulded and diecast products • With the in-house experience at GTDMC TOOLING and GTDMC INSPECT, you can be confident your end product will be made to the highest standards • We can work with hot runners for multiple, small or intricate parts and perform flow analysis to ensure maximum yield and durability from the manufacturing process • Flexibility in unit volumes • We are very flexible in arranging the manufacture of unit volumes you require • If storage is an issue, we are able to store the product, temporarily, to suit your distribution requirements • When considering a tooling partner you need practical, down to earth advice and experience, otherwise you may end up with an expensive mould tool that could make manufacture difficult or even reduce the strength and durability of the end product • With GTDMC TOOLING you can be sure that we will deliver the most practical design to meet your requirements and be within your budget • 'Value added Services' • GTDMC TOOLING provides engineering changes, repairs, modifications or refurbishment of existing products according to exacting specifications • GTDMC TOOLING's in-house surface texturing, laser marking and heat treatment faciilities help add value to your products Whether you are a large company, a small company, or an innovator let us assist you with our Tool, Die, Mould, Jig, Fixture and Gauge Making Services. Give us a call or fill out our information request form for more information. Let us help Turn Your Concepts into Reality (Tool, Die, Mould, Jig, Fixture and Gauge Making Services)