Jasper Teliao Abril

Product Design Engineering Portfolio JASPER ABRIL Product Design Engineer 1 Introduction Welcome to my product design engineering portfolio! With 20 years of experience, I specialize in creating innovative solutions using SolidWorks and CATIA V5, adhering to strict engineering standards. My expertise includes designing 3D models of molds and dies for carbon fiber wheels, assembling components, and producing precise 2D drawings with accurate dimensions and tolerances. I have also led the end-to-end development of front and rear wiper systems from concept to mass production - delivering detailed designs that meet customer requirements with on-time delivery and exceptional quality. Explore my portfolio to see the results of my dedication and expertise in product design engineering! 2 Index I. II. III. IV. V. VI. Mold and Die Parts and Assembly for Carbon Fiber Wheels using SolidWorks a. Product Assembly b. Parts c. Drawings Automotive Parts Designed Using Catia V5 (Mass Production Level) a. Assembly • Front Wiper Arm and Blade and Linkage Assembly • Rear Wiper Arm and Blade and Motor Assembly b. Parts • Stamping Parts • Die Cast Parts • Injection Molding Parts • Machining and Bending Part c. Other Wiper System Designs d. Drawings “A” Surface Modeling Using Catia V5 Strength Analysis Using Catia V5 Conversion from Scanned Actual Part Using Onshape a. Parts and Assembly b. Drawings Others: Concept Design a. Air Mattress Vending Machine Using Catia V5 b. Waffle Cutter Using SolidWorks c. Steel Rack Using SolidWorks 3 I. Mold and Die Parts and Assembly for Carbon Fiber Wheels using SolidWorks a. Product Assembly Designs and assembles mold and die components for a carbon fiber wheel. Top-Left Die Top-Right Die Shaping Mags’ Spoke Bottom Die Shaping Mags’ Rim 4 I. Mold and Die Parts and Assembly for Carbon Fiber Wheels using SolidWorks b. Parts Designs the parts according to carbon fiber shape. Top-Left Die Top-Right Die Shaping Mags’ Spoke Bottom Die Shaping Mags’ Rim 5 I. Mold and Die parts and products for Carbon Fiber Wheels using SolidWorks c. Drawings Creates drawing with appropriate drawing views, indication of important dimensions and tolerances. 6 II. Automotive Parts Designed Using Catia V5 (Mass Production Level) a. Assembly The customer provided the vehicle body data. From this body data, I positioned and designed the components that fitted the allocated space. In addition, the parts satisfied the internal criteria as well as customer specification. • Front Wiper Arm and Blade and Linkage Assembly Blade Bracket Pipe Piece Cap Pivot Shank Support Cap Link Rod Mount Rubber Bracket Link Motor 7 II. Automotive Parts Designed Using Catia V5 (Mass Production Level) • Rear Wiper Arm and Blade and Motor Assembly Blade Shank Mount Rubber and Collar Cover Pivot Cap Bracket Motor 8 II. Automotive Parts Designed Using Catia V5 (Mass Production Level) b. Parts I designed the parts considering manufacturability. • Stamping Parts (Material: Steel) Front Wiper Shank Designed using a combination of part and generative shape design Rear Wiper Bracket Part Design • Extrude • Project • Sweep • Trim • Split • Multiple Extract • Fill • Join • Edge Fillet Generative Shape Design • Extrude • Project • Sweep • Trim • Split • Fill • Join • Edge Fillet 9 II. Automotive Parts Designed Using Catia V5 (Mass Production Level) • Die Cast Parts (Material: Aluminum) Support Designed using a combination of part and generative shape design Front Wiper Brackets Part Design • Pad • Pocket • Draft • Multi-section Solid • Union Trim • Split • Shell • Shaft • Edge Fillet Generative Shape Design • Extrude • Project • Sweep • Trim • Split • Fill • Join • Edge Fillet 10 II. Automotive Parts Designed Using Catia V5 (Mass Production Level) • Injection Molding Parts (Material: Plastic) Rear Wiper Shank Cap Cap Pivot Cover Designed using a combination of part and generative shape design Part Design • Pad • Pocket • Draft • Multi-section Solid • Union Trim • Split • Shell • Shaft • Edge Fillet • Groove • Edge Fillet Generative Shape Design • Extrude • Sweep • Trim • Split • Fill • Join • Edge Fillet 11 II. Automotive Parts Designed Using Catia V5 (Mass Production Level) • Machining and Bending Part (Material: Steel) Piece Designed using part design • Pad • Rib • Multi-section Solid • Edge Fillet 12 II. Automotive Parts Designed Using Catia V5 (Mass Production Level) c. Other Wiper System Design 13 II. Automotive Parts Designed Using Catia V5 (Mass Production Level) d. Drawings Prepared Trial Production drawings to initiate tooling and request for samples. Refined the drawings with necessary design changes after sample validation. Upon successful inspection and trial assembly, released the finalized drawings for production. 14 III. “A” Surface Modeling Using Catia V5 For parts that can be seen from outside, I ensured that the outmost surface or the “A” surface was smooth and satisfied customer criteria with respect to aesthetics. I checked the surface quality using the lightning or porcupine tool. Lightning Tool Porcupine Tool 15 IV. Strength Analysis Using Catia V5 Parts were optimized until strength were OK. This saved production cost and time while ensuring production quality. Front Wiper Bracket Rear Wiper Bracket Front Wiper Shank 16 V. Conversion from Scanned Actual Part Using Onshape a. Parts and Assembly - Reconstructed the components of a voice processor musical instrument based on 3D scan of the actual part. - Created a complete assembly of the product. Rubber-button Top Housing Knob (Composite Part) Bottom Housing Assembly 17 V. Conversion from Scanned Actual Part Using Onshape b. Drawings - Prepared the drawings of parts and assembly. 18 VI. Others: Concept Design a. Air Mattress Vending Machine Using Catia V5 - Submitted a concept design to one of the customer from a freelancing job. The idea is when a passenger wish to sleep/rest while waiting for the flight or even worst stranded in an airport, the passenger can rent or opt to buy an air mattress in a vending machine. How does it work? - Pay in cash or credit in the Bill Acceptor - Air mattress will be inflated and exits via the air mattress out - After use, you may return the deflated mattress in the return bin Bill Acceptor Air Mattress Out Return Bin 19 VI. Others: Concept Design b. Waffle Cutter Using SolidWorks - Submitted a concept design to one of the customer from a freelancing job. The idea is to easy cut the waffle into cubes without using a bread knife. Safe and easy to use even by kids. 20 VI. Others: Concept Design c. Steel Rack Using SolidWorks - Submitted a concept design to one of the customer from a freelancing job. The customer requirement is to design a rack where the operator will have the minimal movement from transporting the steel rod from the storage to the cutting area. As shown in the design below, the steel storage was designed just above the cutter. Steel Rod Storage Steel Cutter 21 THANK YOU for taking a look. It would be my pleasure discussing with you on how I can contribute to the goals of your organization. Please contact me at:-www.linkedin.com/in/jasper-abril-