A PROJECT
ON
EXTENDED-REACH COILED-TUBING DRILLING
SPE 168240
Extending the Reach of Coiled Tubing in Directional Wells With
Downhole Motors
Oyedokun, O. and Schubert J, Texas A&M University
Copyright 2014, Society of Petroleum Engineers
This paper was prepared for presentation at the SPE/ICoTA Coiled Tubing & Well Intervention Conference & Exhibition held in The Woodlands, Texas, USA, 25-26 March 2014.
This paper was selected for presentation by an SPE program committee following review of information contained in an abstract submitted by the author(s). Contents of the paper
have not been reviewed by the Society of Petroleum Engineers and are subject to correction by the author(s). The material does not necessarily reflect any position of the Society of
Petroleum Engineers, its officers, or members. Electronic reproduction, distribution, or storage of any part of this paper without the written consent of the Society of Petroleum
Engineers is prohibited. Permission to reproduce in print is restricted to an abstract of not more than 300 words; illustrations may not be copied. The abstract must contain
conspicuous acknowledgment of SPE copyright.
Abstract
A rigorous study has dispelled a longtime myth about coiled-tubing technology. The inability to rotate the
tubing limits its reach in the lateral section of the wellbore. Past and current extended-reach techniques
for coiled-tubing drilling (CTD) have not been sufficient (individually) in significantly increasing the reach
of the tubing in the wellbore; often four or five extended-reach methods are combined to have significant
tubing displacement in the wellbore, which is quite expensive to do.
After much rigorous investigations and computer simulation tests, the study has demonstrated that a
downhole motor (second motor) can be employed in extending significantly the reach of coiled tubing in
the wellbore. This technique is expected to also improve hole cleaning process (during CTD), since the
configuration allows for the rotation of the coiled tubing string.
With the proposed technology having two tubing segments (rotating and nonrotating segments), the
investigations show that the two segments will not buckle under applied torsional loads in the course of
using a hydraulic downhole motor. But the nonrotating segment of the tubing string will be subjected to
severe twisting.
Downhole electric motors and a dynamic torque anchor (or full-gaged stabilizer) coupled to a hydraulic
motor can be employed to achieve the primary aim of the technology and prevent twisting of the
nonrotating segment (the twisting of the segment destabilizes the drilling process).
Although the use of a dynamic torque anchor or full-gaged stabilizer can be employed in arresting the
twisting moment, it induces high frictional forces, which reduce the lateral displacement of the tubing
(relative to an electrodrill). To solve this problem, a new “dynamic torque arrestor” has been proposed in
this project. The simulation tests show that the lateral displacements of the tubing in the wellbore (when
the newly proposed dynamic torque arrestor is coupled to a hydraulic motor) are greater than the
displacements achieved with the use of dynamic torque anchor or full-gaged stabilizer.
2
SPE 168240
Since the proposed technology does not require the intense modification of the current configuration of
the coiled tubing unit, its application will be inexpensive.
Introduction
Sliding the coiled-tubing string along the walls of the wellbore (deviated and lateral sections) generates
axial frictional force. As the length of the tubing in these wellbore sections increases, the axial
compressive force in the tubing exceeds the critical sinusoidal buckling force. With the tubing having a
sinusoidal configuration, the axial drag force acting on the tubing increases and the compressive force in
the tubing increases further (coupled with increased tubing length in the lateral section). The third stable
configuration of the tubing develops when the axial compressive force exceeds the helical buckling force.
The unit normal contact force between the helically-buckled tubing and the wellbore is high and it
increases as the axial compressive force in the tubing increases. After having long helically-buckled
tubing length, pushing the tubing farther into the wellbore will be impossible (lockup condition).
Many techniques have been developed to delay the occurrence of lockup of the tubing in the wellbore but
they have their limitations. One of the techniques is buoyancy reduction. Additional reach is achieved by
reducing the magnitude of the normal force between the tubing and the wall of the wellbore; but the
additional reach of CT in the lateral section of the wellbore is less than 15% (Bhalla 1995).
Also, the application of chemical friction reducers has been attempted to extend the reach of CT in the
wellbore. The chemicals decrease the friction factor in the wellbore and consequently reduce the frictional
force on the tubing. Unfortunately, the chemicals are ineffective in reducing the friction factor in the
openhole sections. Similarly, these chemicals cannot be used with air drilling operations. The chemicals
are capable of increasing the reach of CT in the wellbore by 35%.
Another extended-reach technique that has been explored is straightening of CT. Deploying CT into the
wellbore exposes it to large bending stresses. The tubing plastically deforms in the process and a
permanent residual curvature is induced in it. The residual curvature limits the extent of the tubing in
wellbores. Straighteners are then used to remove the residual bend by subjecting the curved tubing
through a reverse bending process. The removal of the residual curvature in the tubing has been seen to
extend the reach of CT in deviated and horizontal wellbores by 23% approximately. Although the
straightening of the tubing reduces the magnitude of the normal force on the tubing, the technique is not
sufficient to highly increase the tubing displacement in the wellbore. Therefore, another extended-reach
technique would need to be added to further reduce the drag force.
Furthermore, the use of tapered CT was considered to prevent early buckling of the tubular in the
wellbore. Delaying the buckling of the tubing in the wellbore postpones lockup. Welding continuous
sections of tubing with different wall thicknesses derates the yield strength of the tubing string; the
welding joints are the points of weakness. Therefore, the use of tapered string has not been fully
accepted in the industry.
In addition, tractors have been designed to pull or push the tubular into the wellbore. The tractors are
powered by the hydraulic energy of the circulated drilling fluid. The tractors are ineffective in poor hole
conditions and increase pipe sticking problems (Leising et al. 1997).
Also, the application of axial vibration on the CT marginally increases the reach of the tubing in the
deviated and lateral sections of the wellbore (Newman 2007). Torsional vibration is ineffective in
extending the reach of the tubing string in wellbores and that the tubing will be subjected to severe fatigue
loads during the process.
SPE 168240
3
Seeing the failures and limitations of some of the extended-reach techniques, efforts were then directed
at revisiting the abandoned idea of Reilly’s coiled-tubing rotary table. In 2003, Reilly designed a rotary
table powered by two guide motors. The proposal was not accepted because of its impracticality.
Therefore, a canister concept was developed to rotate the coiled-tubing unit in 2006, but the idea is
impracticable; the concept could not be commercialized because it was too complicated and ineffective.
Reel Revolution Limited in 2007 designed a rotary CT unit having operational characteristics similar to
Reilly’s rotary table. The proposed design is known as the Revolver. The CT reel is placed vertically on a
turntable, unlike Reilly’s design, which places the reel horizontally. The turntable is operated with a guide
motor placed on the work platform. The reel’s weight and other forces are statically and dynamically
balanced on the table by a counterbalanced weight (the other forces on the reel are the axial forces
generated by pressurized mud in the coiled tubing and the tug from the injector). Unfortunately, this novel
idea is not receiving much enthusiasm from the oil and gas companies. One of the reasons is that the
rotation of a massive coiled tubing reel, mounted on a skid that is about 4 to 10 ft high, can present itself
as a hazard. Furthermore, the design is limited to a maximum rotary speed of 20 rpm, which will not be
effective in overcoming the drag in the wellbore at high rates of penetration and increased CT diameter
size.
Configuration of the Proposed Extended-Reach Method
The proposed method is based on the rotation of a predetermined length of the CT string while the
section of the string upstream of the downhole motor does not rotate (Fig. 1). As a result of no rotation of
the upstream segment of the tubing string, the segment will be subjected to twisting (if a downhole
hydraulic motor is used) caused by the effect of the reactive torque from the operation of the hydraulic
motor. To prevent the twisting of the nonrotating segment, a dynamic torque anchor or full-gaged
adjustable stabilizer can be attached to the top sub of the mud motor (Fig. 2).
The rotating segment of the CT string will be powered by a hydraulic motor installed on the tubing string.
CT connectors, preferably the dimple type, can link the hydraulic motor to the string at both ends of the
motor. The dimple type is preferred because of its ability to withstand high torque and drilling shocks. In
case the pin of the connector does not fit into the mud motor’s top or bottom connecting box, an adapter
that can withstand high torque will connect the motor to the tubing string.
The mud motor would have high torque and low speed characteristics. This simply means that the
number of turbine stages for a turbo-drill mud motor would be high while a high lobe ratio would be
required for a positive displacement motor (PDM). Also, increasing the eccentricity of the rotor to the
stator axis for a PDM can be useful in achieving low rotary speed. Consequently, the high torque demand
by the mud motor would lead to an increase in the pressure drop across it. Thus, the predetermined
pressure drop must be added to the circulating pressure requirement for CTD operation to maintain the
bottomhole pressure.
The location of the hydraulic motor on the coiled-tubing string is primarily determined by calculating the
length of the rotating section of the coiled tubing. The rotating length of the coiled tubing string is primarily
dependent on the hydraulic horse power of the mud motor and the torsional limit of the coiled tubing.
Alternatively, a downhole electric motor (Fig. 3) can be used in lieu of a hydraulic motor to prevent
twisting. A downhole electric motor is a three-phase asynchronous motor with a spindle (screwed to the
motor through a conic thread with journal bearings) that transmits the rotary torque to the driven load.
4
SPE 168240
Use of a Downhole Electric Motor. Downhole electric motors have been used for drilling with jointed
drillpipes since the early 1960s. But the running of the electrical cable inside jointed drillpipes, to power
the downhole motor, is a big problem. However, coiled tubing provides a good medium for the running of
the electrical cable (Fig. 4).
The electric cable is insulated from the drilling fluid to prevent electrocution (especially with high
conductive drilling fluids). With the insulation kits on the cable, there is a reduction in the area of flow for
the drilling fluid. The reduced area of flow increases the flow velocity of the fluid; but the reduced area
increases the pressure drops in the tubing.
Reducing the rotary speed transmitted to the rotating tubing segment from the electric motor shaft is
essential. The output speed from the electric motor is too high for a safe drilling operation; the rotor speed
can be as high as 3,000 RPM. To step the rotary speed to a reasonable range, variable speed drive
systems can be used in regulating the frequency of the electric power supply; the systems can reduce the
frequency of the power supply to reduce the rotary speed of the rotor (Newman et al. 1996).
The rotor speed is
2 60
1
1
.
Despite the use of the variable speed drive systems, a gear system (Fig. 5) can be used to further reduce
the rotary speed; the planetary gear train is a good option for this application. The gear train can provide
high gear ratio within a short distance. Large diameter gears are needed to make the significant speed
reduction demanded. But the space limitation downhole may preclude the use of large diameter gears.
Unless the rotor speed is significantly reduced by the variable speed drive systems or an alternative
method to further reduce the rotary speed output from the epicyclic gear train is developed in the future,
the use of a downhole electric motor to rotate the coiled tubing string may be difficult.
At stage-1 of the gear train system, the sun gear should be the input to the planetary gear assembly
(Figs. 6a and 6b) while the planet carrier speed is transmitted to the sun gear at stage-2; this gear
selection approach is aimed at having high gear ratio.
The governing equations for planetary gear assembly is
2
,
2
,
1
,
0.
,
2
3
,
Where,
1, 2, . . … . .
For this application, the annulus gear is held stationary. Therefore, the gear ratio for each stage is
,
1
,
,
.
The rotary speed of the planet carrier at the last stage of the gear train system is derived as
4
SPE 168240
5
,
,
5
.
2
Where,
1
and
6
is the number of gear stages.
Increasing the number of stator poles may be another way of reducing the synchronous speed of the
motor but the length of the motor would have to increase by the order of number of poles to maintain the
same power output.
Using a downhole electric motor will require that the electric supply (Fig. 7) from the feeder be carefully
designed to avert short circuiting and other electrical hazards.
Use of a Downhole Hydraulic Motor. A high torque-low speed motor characteristic is preferred for the
rotation of the tubing segment. Using a dynamic torque anchor or full-gaged adjustable stabilizer to
prevent the twisting of the nonrotating tubing segment generates additional normal contact forces
(Figs. 8a and 8b). The magnitude of the induced normal contact forces depends primarily on the
magnitude of the applied torque and size of the hole.
If the twisting-restraining tools are not used, the nonrotating tubing segment will twist as long as
advancement is made into the wellbore; the nonrotating tubing will not buckle under the applied torque,
since the minimum buckling torque of the string is higher than the torsional yield strength. The rate of
change of the twist angle of the nonrotating tubing segment was derived by Oyedokun (2013) as
,
,
,
,
,
.
7
Eq. 7 does not consider the effect of the traction forces acting on the nonrotating tubing segment; the
equation is valid as long as the nonrotating tubing is not buckled. Noting that
,
and
8
,
,
.
,
9
The twisting of the nonrotating tubing segment will cause destablization to the smooth running of the
coiled tubing string. When the rate of change of the reactive torque is zero, the rate of change of the twist
angle will reduce but will never be zero as long as the rate of change of the nonrotating tubing length
changes. The rate of change of the twist angle becomes
,
,
.
10
When the nonrotating tubing segment buckles under high axial compressive force (greater than the
critical helical buckling load), the helically buckled section of the tubing resists the twisting moment. But
the unit normal contact force within the helical buckled section where the effect of the twisting moment is
felt will be higher than the rest of the helical buckled section “passive” to the twisting torque.
6
SPE 168240
Maximum Rotating-Tubing Length
In determining the maximum length of the rotating segment the torsional yield strength of the CT material
plays a big role. Since the applied torque on the string increases as the length to be rotated increases (for
constant rotary speed), at a critical length of the tubing segment the rotary torque will equal the
permissible torque (the product of safety factor and the tubing torsional yield strength) in the tubing string.
Similarly, the geometry of the well also affect the length of the rotating segment. The more tortuous the
well path the lesser would be the rotating length (because of the increase in drag in the wellbore).
The location in the wellbore where the maximum power would be expended by the downhole motor
needs to be identified. The location could be at the kickoff point or at the end of build. The ratio of the unit
normal contact forces at the curved and lateral sections of the wellbore is a key criterion.
As an illustration, considering a 2D well profile (Figs. 9a and 9b); the greatest torque will be applied to
the rotating segment when the hydraulic motor reaches the kickoff point if
,
,
,
,
1. On the other hand, if
1, then the maximum power will be expended when the mud motor reaches the end of build.
The average unit normal force in the curved section of the 2D wellbore is
1
,
|
11
|
Mitchell et al. (2011) derived the curvature of a wellbore as
12
For a well profile with no azimuth change,
13
For the lateral section of the wellbore, the unit normal force is
.
,
14
In the quest to determine the location where the maximum torque would be applied on the rotating
segment, the first case must be examined (i.e.
,
,
1 . But the first case is usually valid; the unit
normal force in curved section is usually greater than the unit normal force in the lateral section, if the
tubing in the lateral section is not buckled.
The axial force in the tubing, at the end of built, is
SPE 168240
7
,
,
15
.
The torque required to rotate unbuckled tubing (under high tension) in the curved section of the wellbore
is derived (for a 2D well profile) as
,
2
cos
.
16
For unbuckled tubing under low tension, the required torque is derived as
,
.
17
But the length of the rotating segment in the lateral section of the wellbore, when the second mud motor
reaches the kick off point, is unknown. Therefore, , is derived by summing the required rotary torques
for each of the two sections under consideration (lateral and curved) to equal the permissible torque in
the rotating segment (i.e. the product of the torsional yield strength of the tubing and a reasonable safety
factor).
Considering high tension in the curved section of the wellbore when the mud motor gets to the kick off
point, the lateral length of the rotating segment is
∑
,
,
,
2
,
.
(19)
cos
20
sin
For low tension, the lateral length of the rotating segment is
∑
,
,
18
,
,
.
21
The rotating length is thus derived as
.
,
22
In practice, the maximum rotating length may not be achievable because of the prevailing situation in the
field. With coiled-tubing drilling, the measured depth at lockup, when the conventional CT drilling method
(slide-drilling) is used, provides the available rotating length. On the other hand, if the lateral displacement
at lockup (for slide-drilling) is greater than the rotating length (Eq. 22), then, the second motor can be
placed at the end of build before rotating the string. Thus, the maximum rotating length of the tubing is
∑
,
,
,
.
23
8
SPE 168240
Since the tubing in the vertical section of the wellbore has low critical buckling loads, having a segment of
the rotating length buckled is not desirable (although sometimes it cannot but be allowed). Therefore, to
avert the buckling of the rotating length when high weight on bit is required, the following must be taken
into consideration:
a. Ensure the maximum weight on bit is less than the critical buckling loads (especially the helical
buckling load) of the tubing in the lateral section of the wellbore.
b. Determine if the tubing string (rotating) in the vertical section of the wellbore will buckle anytime
during the drilling operation before reaching the target, by calculating the critical buckling loads
and comparing them with the estimated compressive forces in the string.
c.
If the tubing (rotating segment) in the vertical section of the wellbore will buckle during the course
of drilling, the rotating length should be calculated by placing the second motor at the kick off
point. Since the rotating tubing in the curved and the lateral sections of the wellbore will not
buckle because of higher critical buckling loads (if the maximum weight on bit is not greater than
the critical loads at inclined and curved sections), the whirling of the rotating segment and other
phenomena resulting from the rotation of buckled tubing will be prevented during the drilling
process.
d. The weight of the second motor most be considered when determining the weight of the
bottomhole assembly. Downhole motors with high torque specification have high weights which
can be very significant for coiled-tubing drilling operations. If the weight of the second motor is
not considered, the rotating length of the tubing string can be under excessive compressive force
than designed for.
Although the proposed system configuration can be applied in a drilling operation demanding a high
weight on bit (greater than helical buckling load), the procedures above will not be applicable in
determining the maximum rotating length of the tubing string.
Similarly, it should be noted that the proposed extended-reach technique cannot be effective in extending
the reach of coiled tubing in the wellbore when very high weight on bit (greater than the helical buckling
load of the tubing string) is applied on the string.
With high inclination angle, the contributions of the bottomhole assemblies to the weight on bit may not be
sufficient. Therefore, the rotating tubing segment will be under high compression. Since the segment is to
be prevented from buckling, the permissible length can be estimated. The length of the rotating tubing
(excluding the bottomhole assembly at the bit) that can support the weight on bit without buckling is
,
.
∑
,
24
,
,
25
,
In practice,
0.9. Thus, the bottomhole assemblies (plus the second motor assembly) must be adjusted
to ensure that the inequality is satisfied.
SPE 168240
9
By comparing the values of from Eq. 25 and Eq. 22 (or Eq. 23), the lower of the two is selected as the
maximum rotating length of the tubing. Generally, the rotating length must be selected such that the
tubing does not buckle when being pushed into the wellbore.
Maximum Lateral Displacement
The maximum lateral displacement is the algebraic sum of the buckled and unbuckled lengths of the
nonrotating segment and the rotating segment of the tubing string (including the bottomhole assembly) at
lockup.
As an illustration on how this calculation can be done in a typical well configuration, let us consider
Fig. 10. Knowing the values of the axial forces at points A to G will be useful in determining the lateral
dislpacement at lockup.
The rotating segment of the tubing string is prevented from buckling since the maximum weight on bit
applied is less than the sinusoidal buckling load. The value of the axial force at point A can be easily
determined through
F
26
.
Using a downhole electric motor, the force at B is
,
.
,
27
On the other hand when a full-gaged stabilizer or dynamic torque anchor is mounted directly to the mud
motor, the force at point B is
,
,
,
28
.
The length of the straight section in the nonrotating tubing string segment is
,
29
.
At point C, the sinusoidal buckling of the nonrotating segment is initiated; the value of the axial force is
equal to the sinusoidal buckling load of the tubing in the lateral section (Eq. 37). Similarly, at point D the
axial force is equal to the helical buckling force of the tubing in the inclined section of the wellbore.
The sinusoidal buckled length was derived by Oyedokun (2013) as
2
1
2
2
,
1
2
√
√
2
,
√
.
30
10
SPE 168240
Where,
31
32
Gao and Miska (2009) derived the coefficients a, b, and c as
5 4
24
33
1
5
24
12
24
2
34
5
1
5 4
25
24
5
35
1
5
36
the critical sinusoidal buckling force for a tubing in the inclined section of the wellbore as
2
,
37
,
where,
1
2
2
3
1
1
2
2
2
1
2
0.193
0.774
1
1
8
2
8
38
39
,
40
0.371 ,
and the critical helical buckling force for a tubing in the inclined section of the wellbore as
2√2
,
41
,
where,
6
2
3
5
.
10
42
As more length of the nonrotating tubing string lies in the lateral section, points A to D will behave as
“rigid points.” Conversely, the displacement between points D and E continues to increase until pushing
the tubing further into the wellbore becomes practically impossible (lockup phenomenon); lockup occurs
when the compressive force at the kick off point approaches the maximum value
,
√
,
√
,
.
43
Since, the critical buckling load in the curved section of the wellbore is very high, this analysis assumes
no buckling in that section of the wellbore. Therefore, the force at the end of build when lock up occurs in
the vertical section of the wellbore can be derived by solving the differential equation,
SPE 168240
11
|
|
1
44
0,
for a 3D well profile,
|
|
2
.
45
For a 2D well profile, with constant curvature, the axial force distribution in the tubing (unbuckled) string
lying in the curved section of the wellbore is
2
1
1
1
2
1
46
Knowing the force at the end of build and comparing the value with the critical buckling loads (of the
tubing in the lateral section of the wellbore), the configuration of the tubing in the lateral section of the
wellbore can be known. If the value of the force at the end of build is greater than the helical buckling
force (Eq. 41), it suggests that the nonrotating tubing segment will have straight, sinusoidally buckled,
and helically buckled sections. Eq. 29 can be used to estimate the length of the sinuoidally buckled
section, while the length of the helically buckled section can be estimated by using the model derived by
Oyedokun (2013),
2
1
2
1
2 √
,
√
√
.
47
48
Where,
Therefore, the lateral displacement at lockup (if lockup occurs in the lateral section) is
.
49
Discussion
Considering the following specification for a horizontal coiled-tubing drilling operation: kick off point at
6,000 ft, build rate of 150/100 ft, openhole size of 6.5 in., openhole friction factor of 0.35, 6.5 in. internal
diameter for the casing in the vertical section, 0.3 friction factor in the vertical section, mud density of
8.6ppg, and maximum weight on bit of 3,000 lbf.
Assuming a 2 in. tubing with the following specification is being used for the drilling operation: torsional
yield strength (CT grade 90) is 3,844 lbf-ft (70% safety factor is assumed), unit weight 3.64 lbf/ft, internal
diameter 1.624 in., Young’s Modulus of steel is 30,000 psi. The weight of the downhole motor used
(electric or hydraulic) in rotating the tubing is assumed to be 1,800 lbf. The weight of the two stabilizers is
assumed to be 550 lbf (with four blades per stabilizer), coefficient of static friction (protective pad-casing)
0.4, and coefficient of static friction (protective pad-openhole) 0.42.
12
SPE 168240
Solution: The friction correction factor for sinusoidal buckling load
1.7631; and helical buckling
load
2.6237. Consequently, the buckling loads for the tubing in the horizontal section are:
,
9,268 lbf.
4,404 lbf and ,
a. Without the Rotation of the Tubing
The maximum compressive force at the kick off point, from Eq- √0.3
4,560.4
,
4,174.88
But the axial force at the end of build, assuming constant curvature, is
2
1
⁄
,
1
1
0.7
1
.
4,-
4,558 lbf
0.09
0.09
3,140 lbf
Since
, , the lateral section of the tubing will not buckle; the tubing displacement in the lateral
section, derived is
-
|- |
126 ft
b. Using a hydraulic motor:
From the calculations above, the axial force at the end of build,
3,140 lbf and the axial friction force
presumed to be induced in the lateral section when the hydraulic motor is assumed to be in the lateral
section is-
550
Since this frictional force is greater than
curved section of the wellbore.
1
8.6
65.5
-
4,887 lbf
, it suggests that the hydraulic motor is either in the vertical or
At the end of build, the axial compressive force in the tubing must equal the weight on bit, because the
tubing is subjected to rotation (which eliminates axial drag force). Therefore, determining the force at the
.
kick off point,
From Eq. 46, the axial compressive force at the kick off point is
3000
-
But,
1800
1,792 lbf
24
550
1
8.6
65.5
-
3,725 lbf
The buckled length of the tubing in the vertical section , , can be obtained from Eq. 5.51:
SPE 168240
13
√
,
This
suggests
that
-√0.3
2498
,
maintaining
√
a
constant
weight
on
-√0.3
bit,
the
lateral
1,654 ft
displacement
is
Since the mud motor is at the kick off point (Fig. 11), only the rotating length is in the lateral section of the
wellbore, for this case.
0.7 3844
-
-,891 ft
⁄2 3.1621
87.5
To maintain the maximum weight on bit of 3,000 lbf, the compressive force at the kick off point is lower
than the maximum compressive force 4,588 lbf. The tubing can still be pushed a little bit into the curved
section of the wellbore, but the compressive force at “A” may approach the maximum compressive force.
c.
Using a Downhole Electric Motor:
Assuming that the electric motor is in the lateral section of the wellbore, the axial friction induced on the
tubing string by the installation of the electric motor is 547 lbf.
Estimating the length of the nonrotating tubing length in the lateral section,
-
|- |
368 ft
The negative value validates that the electric motor is not in the lateral section of the wellbore, but in the
curved or vertical section if the weight on bit is to remain 3,000 lbf. This suggests that the force at the end
of built will be 3,000 lbf, since only the rotating tubing segment is in the lateral section of the wellbore.
In determining the lateral displacement the electric motor is assumed to be at the end of build. And the
length of the electric motor is assumed to be 50 ft and weighing 1800 lbf.
From Fig. 12a
50
2
7.51 .
1
It thus implies, the angle of inclination at point Y in Fig. 12is
Therefore, the axial compressive force at point Y-
And the axial force at the kick off point is
2
1
1
1
But,
0 .
82.49 .
82.49
2
1
3,338 lbf.
1
1
14
SPE 168240
3338
1
1
-
.
.
1
-
82.49
82.49
4,832 lbf
The axial compressive force at the kick off point is greater than the maximum compressive force,
4,588 lbf. This result suggests that the motor assembly is located in the curved section of the wellbore
(Fig. 12b), but the exact location is unknown. Through a wise guess, the approximate location of the
electric motor can be determined.
, noting that
7.51
Assuming
Therefore,
41.25
The axial compressive force at point Y-,204 lbf-,389 lbf.
And the axial force at the kick off point is
1 0.35
0.7
.
-,779 lbf
Therefore, the assumed position of the motor assembly is not exact, but it will be located between the
assumed inclination angle and the end of build.
To estimate the buckled length of the tubing in the vertical section,
√
,
,
√
1779√-
-√0.3
594 ft
The displacement of the tubing in the lateral section is
28,-,216
Conclusions
After much rigorous investigations, the application of downhole motors in rotating a determined length of
coiled tubing, as an extended-reach technology for coiled tubing applications, has proven to be
practicable. The other main conclusions are:
1. The twisting moment applied on the nonrotating segment will cause great destabilization when a
hydraulic motor is used in rotating the tubing string. Although the rate of change of the twisting
moment is zero when the second mud motor and the primary downhole tools are in the same
wellbore section, the rate of change of the twist angle will not be zero; the destabilization will still
persist.
2. A dynamic torque anchor or a full-gaged stabilizer assembly can be attached to a hydraulic motor
to prevent twisting of the nonrotating segment of the tubing string. The use of these wall contact
tools in “arresting” the twisting moment induces high normal and binormal contact forces in the
wellbore. The induced normal and binormal forces increase the axial frictional forces acting on
SPE 168240
15
the tubing string in the wellbore, thus reducing hookload. Nevertheless, the example calculation
shows an increase in the lateral displacement of the tubing.
3. Alternatively, a downhole electric motor can be used in lieu of a downhole hydraulic motor
(positive displacement motor and turbodrill) to prevent twisting of the nonrotating tubing string.
The example calculation shows that the lateral displacement of the tubing in the wellbore
increases significantly when a downhole electric motor is used to rotate the tubing segment
(despite the additional weight contribution from the second motor).
4. Maximizing the length of the rotating segment of the tubing string increases significantly the
lateral displacements of the tubing in the wellbore. The magnitude of the rotating length primarily
depends on the torsional yield strength of the tubing and well geometry.
5. Rigorous investigations into the dynamics of the newly proposed coiled-tubing string configuration
are needed to improve the robustness of the design.
Nomenclature
Buoyancy factor
Young’s Modulus (psi)
Unit vector in the binormal direction to the wellbore path
Unit vector in the normal direction to the wellbore path
Unit vector in the tangent direction to the wellbore path
Frequency of power supply to the electric motor (Hz)
Internal shear force in the tubing binormal to its axis (lbf)
Critical helical buckling load (lbf)
Critical sinusoidal buckling load (lbf)
Critical sinusoidal buckling load in a horizontal section with same
wellbore diameter ratio and friction factor (lbf)
Axial force at the end of build
Internal shear force in the tubing normal to its axis (lbf)
,
,
Total shear force in the tubing (lbf)
Internal force along the axis of the tubing (lbf)
,
,
,
,
,
Shear modulus of the tubing (psi)
Gear ration at a stage
Second moment of area of the tubing (in.4)
Polar moment of area of the tubing (in.4)
Length of the stabilizer/dynamic torque anchor assembly (ft)
Length of a BHA component (ft)
Lateral displacement (ft)
Total length of the second bottomhole assembly
Length of a component of the second bottomhole assembly
Length of helical buckled section (ft)
Instantaneous length of the nonrotating tubing in the wellbore (ft)
Total rotating length of the tubing string, excluding the length of
the BHA (ft)
Rotating length of the tubing when mud motor gets to the KOP (ft)
Length of sinusoidal buckled tubing section (ft)
Length of the straight section of the nonrotating tubing ft)
tubing-
16
SPE 168240
Applied torque on the rotating tubing (lbf-ft)
Reactive torque acting on the nonrotating tubing segment (lbf-ft)
,
Form factor at a gear train stage
Number of annulus gear teeth
Number of poles in the stator of the electric motor
Number of planet gear teeth
Number of sun gear teeth
Radius of curvature (ft)
Distance from the tip of the stabilizer’s (or torque anchor)
blade to the center of the wellbore. (in.)
Radius of a BHA component (in.)
,
,
,
,
Radial clearance between tubing and the wellbore/casing (in.)
Outer radius of the tubing (in.)
Measured depth along the wellbore path (ft)
Depth of the kick off point (ft.)
Slip velocity fraction
,
,
Weight on bit (lbf)
,
,
,
,
Safety factor
Torsional yield strength of the tubing (lbf-ft)
Unit weight of the full-gaged stabilizer assembly or the dynamic
torque anchor (lbf/ft)
Unit weight of a component of the bottomhole assembly (lbf/ft)
Unit normal contact force between unbuckled tubing and
the wellbore (lbf/ft)
Unit normal contact force between the rotating tubing end (lbf/ft)
attached to the bottomhole assembly and the wellbore (lbf/ft)
Average unit normal contact force between unbuckled tubing and the
wellbore in the curved section (lbf/ft)
Average unit normal contact force between unbuckled tubing and
the wellbore in the lateral section (lbf/ft)
Unit normal contact force between the rotating tubing end attached to
second motor and the wellbore (lbf/ft)
Weight of the second downhole motor (lbf)
Unit weight of the tubing (lbf/ft)
Weight of the stabilizer or dynamic torque anchor(lbf)
Buckled length of the tubing in the vertical section of the wellbore (ft)
Dogleg angle (o)
Velocity angle between rate of penetration and the rotary speed
of the tubing (o)
Friction correction factor for critical sinusoidal buckling force
Friction correction factor for critical helical buckling force
Azimuth angle of the well (o)
Curvature of the wellbore (ft-1)
Friction factor
SPE 168240
17
Torsion of the wellbore (ft-1)
Angle of twist of the nonrotating length of the tubing (o)
Rotary speed of the planet carrier at a stage (rev/min)
Rotary speed of the rotor shaft (rev/min)
Rotary speed of the sun gear at a stage (rev/min)
,
,
References
Bhalla, K. 1995. Coiled Tubing Extended Reach Technology. Paper presented at the Offshore Europe,
Aberdeen, United Kingdom. SPE-30404-MS.
Gao, G. and Miska, S. Z. 2009. Effects of Friction on Post-Buckling Behavior and Axial Load Transfer in a
Horizontal Well. Paper presented at the SPE Production and Operations Symposium, Oklahoma
City, Oklahoma. SPE-120084-MS.
Leising, L.J., Onyia, E.C., Townsend, S.C. et al. 1997. Extending the Reach of Coiled Tubing Drilling
(Thrusters, Equalizers and Tractors). Paper presented at the SPE/IADC Drilling Conference,
Amsterdam, Netherlands. SPE-37656-MS.
Newman, K.R. 2007. Vibration and Rotation Considerations in Extending Coiled-Tubing Reach. Paper
presented at the SPE/ICoTA Coiled Tubing and Well Intervention Conference and Exhibition, The
Woodlands, Texas, U.S.A. SPE-106979-MS.
Newman, K. R., Stone, L. R., Wolhart, L. C. and Wolhart, S. 1996. The Feasibility of Using an Electric
Downhole Motor to Drill with Coiled Tubing. Paper presented at the SPE/ICoTA North American
Coiled Tubing Roundtable, Montgomery,Texas. SPE36343.
Oyedokun, Oluwafemi I, 2013. Extending the Reach of Coiled Tubing in Directional Wells with Downhole
Motors. Master’s Thesis, Texas A&M University.
Reel Revolution Limited. http://www.reel-revolution.com/. Accessed 2012
SI Metric Conversion Factors
ft
x
3.048*
E 01
=m
in.
x
2.54*
E+01
= mm
lbf
x
4.448
E+00
=N
*Conversion factor is exact.
222
18
SPE 168240
Injector Head
System
BOP Stack
Nonrotating
Tubing Segment
Dual-Full-Gaged
Adjustable Stabilizer
Rotating Tubing
Segment
Downhole Hydraulic
Motor
Fig. 1—Using a downhole hydraulic motor, coupled with a dual-full-gaged adjustable stabilizer, to rotate a
determined tubing length can extend the reach of coiled tubing in the lateral section of the wellbore.
SPE 168240
19
Coiled Tubing
Coiled-Tubing
Connector
Dual-Full-Gaged
Adjustable
Stabilizer with
blades covered
with elastomeric
pads
Downhole
Electric Motor
Downhole
Hydraulic Motor
Gear Box
Coiled-Tubing
Connector
Coiled Tubing
Fig. 2─Schematic drawing of the hydraulic motor and
a dual-full-gaged stabilizer assembly. The elastomeric
pads on the stabilizer blades are to prevent damage to
casings.
Fig. 3─Schematic drawing of the downhole electric
motor assembly. Moderately big diameter gears will
be needed to significantly reduce the rotor speed to a
safe tubing rotary speed.
20
SPE 168240
Cable
Insulator
Power
Cable
Coiled
Tubing
Fig. 4—The cable (two wires) transmits high voltage
from the surface to the variable drive system, which
regulate the frequency of the power supply to the
electric motor (after Maurer 2013).
Sun Gear
Rotor Shaft
Annulus
Gear
Bearing
Annulus
Gear
Gear
Train
Planet Gears
Planet
Carrier
Adapter
Fig. 6a—Epicyclic gear system provides
high gear ratio within a short distance.
The gears are oil field and hydraulic
protected. In this drawing the planet
carrier assembly is hidden.
Fig. 5—With the use of a variable speed
device system, the number of planetary
gear train stages reduces; consequently
reducing the diameter of the gear in the last
stage.
SPE 168240
21
Annulus
Gear
Planet
Carrier
Output shaft
from the
Planet Carrier
Fig. 6b—The rotary speed of the planet
carrier is transmitted to the next
planetary gear stage (or the tubing)
through the output shaft. The shaft is not
connected to the sun gear but coaxial to
it.
Fig. 7—Electric feed system for the
running of the downhole electric motor
(Maurer 2013)
Stabilizers’ blades with
protective pads
Fig. 8a—The twisting moments induce normal and binormal contact forces between the
stabilizer blades (having eight blades) and the wellbore (top view).
22
SPE 168240
,
8
,
,
6
8
8
6
,
6
8
Fig. 8b—The twisting moments induce normal and binormal contact forces between the
stabilizer blades (with 8 blades) and the wellbore (end view).
,
,
Nonrotating
segment
,
,
Fig. 9b─The unit weight of the tubing in
the curved section of the wellbore
varies with the axial load in the string.
,
,
Fig.9a─When the second mud motor approaches the KOP,
the maximum torque is applied to the rotating segment.
SPE 168240
23
G
F
E
D
C B
A
Fig. 10—Schematic representation of possible configuration of the tubing string at lockup condition
1,654 ft
100 ft
3,000 lbf
Fig. 11—The induced axial friction caused by the action of the twisting moment on the stabilizer
limits the position of the mud motor to the vertical or curved section of the wellbore.
24
SPE 168240
3000 lbf
3000 lbf
Fig. 12b—The electric motor in the curved section of the wellbore.
50 ft
Fig. 12a—The electric motor at the end of build.
US-A1
( 19) United States
(12 ) Oyedokun
Patent Application
Publication ( 10) Pub . No.: US 2018 /- A1
et al.
(43) Pub . Date:
(54 ) OPTIMIZED COILED TUBING STRING
DESIGN AND ANALYSIS FOR EXTENDED
REACH DRILLING
(US) ; Robello Samuel, Cypress , TX
(US); Gareth M . Braund , Houston , TX
(US)
15 /770 , 183
Dec . 16 , 2015
(86 ) PCT No.:
PCT/US2015/066014
ABSTRACT
System and methods for optimizing coiled tubing string
configurations for drilling a wellbore are provided . A length
of a rotatable segment of a coiled tubing string having
rotatable and non -rotatable segments is estimated based on
the physical properties of the rotatable segment. A friction
estimated length . An effective axial force for one or more
points of interest along the non -rotatable and rotatable string
segments is calculated , based in part on the friction factor.
Upon determining that the effective axial force for at least
one point of interest exceeds a predetermined maximum
$ 371 (c )( 1 ),
( 2 ) Date :
Apr. 20 , 2018
force threshold , an effective distributive friction factor is
estimated for at least a portion of the non - rotatable segment
Publication Classification
of the string. The rotatable and non - rotatable string segments
(51) Int. Cl.
E21B 17 /20
(57 )
factor for the rotatable segment is calculated based on the
(22 ) PCT Filed :
E21B 7 / 06
E21B 17 /20 ( 2013 .01 ); E21B 44 /00
(2013 .01); E21B 77061 (2013 .01 )
(71) Applicant: LANDMARK GRAPHICS
CORPORATION , Houston , TX (US )
(72 ) Inventors: Oluwafemi I. Oyedokun , Bryan , TX
(21) Appl. No.:
(52) CPC
U.S . CI...............
Oct. 25 , 2018
are redefined for one or more sections of the wellbore along
a planned trajectory, based on the effective distributive
( 2006 . 01)
( 2006 .01)
friction factor.
odce
2
GOLDER
?????
ONGRURJ??
mas s
?
wwwwwwwwwwww
NESANCONG
595
hacerca
424 422
EduWiki
de AP
opo
-432
Patent Application Publication
Oct. 25 , 2018 Sheet 1 of 7
? ? 120 116
)
-
US 2018/- ?1
11?
119
?
1
?
*
?
*
?
*
*
.
.
.
.
.
*
.
*
*
??
?
*
?
:? ?
.
??
??
?
??
*
?
?
Z
#N ? ?
?
?
?-
FIG . 1A
100
Patent Application Publication
ww w w
ht
Oct. 25 , 2018 Sheet 2 of 7
US 2018 /- A1
ar
AN N
*
*
1322
134.
whitew
KRAKKA
1
whetmnraous
P
h
etisht
women 1200
FIG . 1B
T
114
Patent Application Publication
Oct. 25 , 2018 Sheet 3 of 7
WRRRRRRRRRRRRAAAAANNNNNVVYYYYYYY
YyyyyyyYYYYYYYYYYYYYXRX
FIG . 2A
2
FIGW0 0 . 2B
US 2018 /- A1
Patent Application Publication
US 2018 /- A1
Oct. 25 , 2018 Sheet 4 of 7
Define sections of wellbore
along planned trajectory
XXX
***
ANXY
V
Identify drilling assembly
MEW W
components
arom
Determine drill pipe and coil
tube physical properties
WETTE
Estimate length of rotatable
and non - rotatable string segments
Determine friction factor for
3101
rotatable string segment
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXH
CXXXKXcsecsecsexxXXSXXXXX
X
WSCASSESSEX
Determine effective axial
force for point(s ) of interest
uwwww
w
wwwwwx000xxwwwvwwwwx-nwwwww
w
zhookload ?
312
Use previously estimated
lengths of rotatable and
No
Axial force at PN
308
non - rotatable segments
pan a 320
X1000X70CESTOVANIA
318
Estimate distributive friction
factor for whole non
rotatable segment
< 328
distributive friction 324
Is Pn Yes Estimate
factor for non - rotatable
Kot stort of
Refine estimated
segment in loteral and
curve ?
length of non
curved wellbore sections
322
a curved wellbore
de section ?
THREE
* * * * * * * * **
T
AKANAN
Estimate distributive friction
factor for non - rotatable
segment in lateral section
LOKAKUOS
ILLORKOIRAKOKONANIARONOKKRAKKUDAIKIN
FIG . 3
TRXLUA
SOKXULWEC
X
rotatable and / or
rototable
segment( s )
based on friction
factor( s )
Patent Application Publication
US 2018 /- A1
Oct. 25 , 2018 Sheet 5 of 7
M
4Fa3hr2t
SETNUXNAR
- 11- 4
4
AB
*
420b
KANw vW
*
M*WANAMK
*
All
U*MKUAL AH
KRAMNWXvw
*
W
*
*XWUvornx
??
,
Y
W
WAw
2
w ORKE xv w
LA KA
W
PENA G
402
-
AU
KN
HAR
K
w wta
bylo
NAMNA
Poump
pume
?
ty n t
2X X
FYZRNAXpVP
4
.
FIG
Patent Application Publication Oct. 25 , 2018 Sheet 6 of 7
US 2018/- A1
the
Obtain input data for at least one
segment of coiled tubing string
KEND
Determine appropriate parameters
for hydraulics analysis based on
input dato
Oooooommmwww
kommwwwxxXXXXKKEN
Include cuttings
t
strength mud ?
Yves 508
*
CKKA
No
Measured depth
Include viscous
TERNYAPHM
torque and drag ?
Estimate equivalent fluid
plastic viscosity
WAONE
Yes
YX41W30
524
(MD) > = Tdepth ?
VAATA
*K KX X
K522ocwmd
Enoble RPM option for
Hydroulics Anolysis
Include high gel
XKXX
*
*
KXXXX
520
506
Yes
No
.
No
loading effect ?
*
. ox
IV
korxWX * * XXXXXWW WWWWWW
X
*X X X
Pipe rotation
penetration rate
V
XXXXXXXXK
*
segment of string ?
warto ONDA
*
*
*
*
*
Circulation rate >
critical flow rate ?
*
526
ANKWLAMRUMR
Yes
ve
528
Estimate stress distribution with
RPM and bit torque set to zero FOX G
*
*
*
*
Laminar flow
wigox
ADOS
*
*
Estimate stress distribution with
set to equipollent value
RPM set to zero and bit torque
No
Disoble RPM option for
Hydraulics set RPM to zero )
530
FIG . 5
Patent Application Publication
US 2018 /- A1
Oct. 25 , 2018 Sheet 7 of 7
919
TORE
NetworkInterface
X0 0
X
wand
wwww
WIXIXIXIX * * * * * * * FETTE
606
OutputDeviceInterface
AAAAARRRRRRRRRRRRR
SystemRowan
RAYVwt
DeviceInterface
kke
I
I+237I5I2
602
0 0WX
Storage
608
Procesor
klo
6
.
FIG
7199
US 2018 /- A1
OPTIMIZED COILED TUBING STRING
DESIGN AND ANALYSIS FOR EXTENDED
REACH DRILLING
Oct. 25, 2018
BRIEF DESCRIPTION OF THE DRAWINGS
10005) FIG . 1A is a diagram of an illustrative drilling
system for drilling a deviated wellbore through a subsurface
formation using a segmented coiled tubing string configu
ration with a downhole motor located upstream from the
FIELD OF THE DISCLOSURE
[0001 ] The present disclosure relates generally to direc
tional drilling operations using coiled tubing and , more
particularly, to extending the reach of coiled tubing within
wellbore
tions.
tubing string for which frictional forces induced by an
subterranean formations during directional drilling opera
BACKGROUND
[0002] To obtain hydrocarbons, such as oil and gas, bore
holes are drilled by rotating a drill bit attached to the end of
a drill string. Advances in drilling technology have led to the
advent of directional drilling, which involves a drilling
deviated or horizontal wellbore to increase the hydrocarbon
production from subterranean formations. Modern direc
tional drilling systems generally employ a drill string having
a bottom -hole assembly (BHA ) and a drill bit situated at an
end thereof. The BHA and drill bit may be rotated by
rotating the drill string from the surface , using a mud motor
(i. e ., downhole motor) arranged downhole near the drill bit ,
or a combination of the mud motor and rotation of the drill
string from the surface . Pressurized drilling fluid , commonly
referred to as “ mud " or " drilling mud ,” is pumped into the
drill pipe to cool the drill bit and flush cuttings and particu
lates back to the surface for processing. The mud may also
be used to rotate the mud motor and thereby rotate the drill
bit.
100031 In some drilling systems, the drill string may be
implemented using coiled tubing, typically composed of
using such coiled tubing strings include eliminating the need
metal or some type of composite material. Advantages of
for conventional rigs and drilling equipment. However, the
inability to rotate the tubing is one of the primary disadvan
tages of conventional coiled tubing strings , as this limits the
reach of the string and deviated portion of the wellbore
within the formation . Also , conventional coiled tubing
strings are likely to buckle as the BHA penetrates the
borehole deeper into the formation . Buckling is particularly
acute in deviated wells where gravity does not assist in
forcing the tubing downhole . Depending on the amount of
deviation and the compression of the drill string, the drill
string may take on a lateral or sinusoidal buckling mode.
When the drill string is in the lateral bucking mode, further
compression of the drill string may cause the drill string
enters a helical buckling mode . The helical bucking mode
may also be referred to as “ corkscrewing.”
[ 0004 ] Buckling may result in loss of efficiency in the
drilling operation and premature failure of one or more drill
string components. For example , as the tubing buckles, the
torque and drag created by the contact with the borehole
becomes more difficult to overcome and often makes it
string ' s bottom hole assembly .
[0006 ] FIG . 1B is an enlarged view of a portion of the
drilling system of FIG . 1A located at the surface of the
100071 FIG . 2A is a schematic view of a segmented coiled
upstream downhole motor are shown for different segments
of the string
10008 ]. FIG . 2B is a schematic view of another segmented
coiled tubing string for which frictional forces induced by an
upstream downhole motor with a twisting-restraining tool
are shown for different segments of the string.
[0009 ] FIG . 3 is a flowchart of an illustrative process for
estimating a distributive friction factor for different seg
ments of a coiled tubing string configuration along different
sections of a planned wellbore to be drilled within a sub
surface formation .
[0010 ] FIG . 4 is a schematic view of an illustrative drilling
system including a segmented coiled tubing string with a
downhole motor located upstream from the string ' s bottom
hole assembly for drilling a deviated wellbore through a
subsurface formation .
[0011 ] FIG . 5 is a flowchart of an illustrative process for
analyzing the effect of a segmented coiled tubing string
configuration on fluid flow characteristics in one or more
sections of the planned wellbore of FIG . 3 .
[0012] FIG . 6 is a block diagram of an illustrative com
puter system in which embodiments of the present disclo
sure may be implemented .
DESCRIPTION OF ILLUSTRATIVE
EMBODIMENTS
[0013] Embodiments of the present disclosure relate to
optimizing the design and analysis of coiled tubing strings
for drilling deviated wellbores within a subsurface forma
tion . While the present disclosure is described herein with
reference to illustrative embodiments for particular applica
tions, it should be understood that embodiments are not
limited thereto . Other embodiments are possible , and modi
fications can be made to the embodiments within the spirit
and scope of the teachings herein and additional fields in
which the embodiments would be of significant utility .
[0014 ] In the detailed description herein , references to
“ one embodiment," " an embodiment ," " an example embodi
ment,” etc ., indicate that the embodiment described may
include a particular feature, structure, or characteristic , but
every embodiment may not necessarily include the particu
lar feature , structure , or characteristic . Such phrases are not
necessarily referring to the same embodiment.Further, when
a particular feature , structure , or characteristic is described
tubing often fatigues from cyclic bending early in the
in connection with an embodiment, it is submitted that it is
within the knowledge of one skilled in the art to implement
such feature, structure , or characteristic in connection with
other embodiments whether or not explicitly described .
pipe and a rig .
relevant art that the embodiments, as described herein , can
be implemented in many different embodiments of software ,
hardware , firmware, and /or the entities illustrated in the
impractical or impossible to use coiled tubing to reach
distant bypassed hydrocarbon zones. Further, steel coiled
drilling process and must be replaced . In such cases , coiled
tubing may be as expensive to use for extended reach
drilling as a conventional drilling system with jointed steel
[0015 ] It would also be apparent to one of skill in the
US 2018 /- A1
figures . Any actual software code with the specialized con -
trol of hardware to implement embodiments is not limiting
Oct. 25, 2018
bottom hole assembly (BHA ) attached to the end of the
string. The BHA may include , for example , a rotary steer
of the detailed description . Thus , the operationalbehavior of
able tool and a drill bit for drilling the wellbore along a
embodiments will be described with the understanding that
planned path through the subsurface formation in addition to
various measurement-while -drilling (MWD ) and /or log
modifications and variations of the embodiments are pos
sible , given the level of detail presented herein .
[0016 ] The disclosure may repeat reference numerals and/
or letters in the various examples or figures . This repetition
is for the purpose of simplicity and clarity and does not in
itself dictate a relationship between the various embodi
ments and / or configurations discussed . Further , spatially
relative terms, such as beneath , below , lower, above , upper,
uphole , downhole , upstream , downstream , and the like, may
be used herein for ease of description to describe one
element or feature 's relationship to another element(s ) or
feature (s ) as illustrated , the upward direction being toward
the top of the corresponding figure , the downward direction
being toward the bottom of the corresponding figure, the
uphole and upstream directions being toward the surface of
the wellbore , and the downhole and downstream directions
ging -while - drilling (LWD ) sensors for collecting different
types of downhole data while the wellbore is drilled . In
contrast with conventional drill string configurations in
which the downhole motor is integrated within the BHA at
the end of the string , the downhole motor of the coiled
tubing string described herein is attached to the string as a
separate component that is located upstream from the BHA
and therefore, may be referred to herein as an " upstream
downhole motor” or simply , " upstream motor.” The use of
such an upstream motor may also bemore cost effective than
using conventional articulated tractor technique for
extended -reach drilling operations, as the rotation of a
significant length of the string may significantly reduce the
cuttings bed volume in the lateral section of the wellbore and
thereby reduce operating costs allotted to the surface pump
being toward the toe of the wellbore . Likewise , the term
that is generally used in coiled tubing systems.
uphole direction with respect to a particular component of a
may be used to rotate the rotatable segment of the string
“ proximal” may be used herein to refer to the upstream or
drill string, and the term “ distal” may be used herein to refer
to the downstream or downhole direction with respect to a
particular drill string component. Unless otherwise stated ,
the spatially relative terms are intended to encompass dif
ferent orientations of the apparatus in use or operation in
addition to the orientation depicted in the figures . For
example , if an apparatus in the figures is turned over,
elements described as being " below ” or “ beneath ” other
elements or features would then be oriented “ above” the
[0019 ] During the drilling operation , the upstream motor
including the drill bit at the very end of the string for
purposes of drilling the wellbore through the subsurface
formation . The rotational forces applied to the rotatable
segment of the string by the motor may cause significant
twisting of the non -rotatable segment of the string . Such
twisting can destabilize the coiled tubing string and limit the
reach of the string and wellbore within the subsurface
formation . In some implementations , a stabilizer or twisting
restraining tool may be placed between the upstream motor
other elements or features . Thus, the exemplary term
and the non - rotatable segment to prevent or at leastmitigate
below . The apparatus may be otherwise oriented (rotated 90
However, the non - rotatable segment of the string may still
degrees or at other orientations ) and the spatially relative
descriptors used herein may likewise be interpreted accord
be subjected to high axial compressive forces , particularly in
curved or tortuous sections of the wellbore path , which can
" below ” can encompass both an orientation of above and
ingly .
[0017] Moreover even though a figure may depict a hori
zontal wellbore or a vertical wellbore , unless indicated
otherwise , it should be understood by those skilled in the art
that the apparatus according to the present disclosure is
equally well suited for use in wellbores having other orien
tations including vertical wellbores, slanted wellbores, mul
tilateral wellbores or the like . Likewise, unless otherwise
noted , even though a figure may depict an onshore opera
tion , it should be understood by those skilled in the art that
the apparatus according to the present disclosure is equally
well suited for use in offshore operations and vice - versa .
Further, unless otherwise noted , even though a figure may
depict a cased hole , it should be understood by those skilled
in the art that the apparatus according to the present disclo
sure is equally well suited for use in open hole operations .
[0018] As will be described in further detail below ,
any twisting that may occur in this portion of the string .
lead to buckling that also limits the reach of the string during
the drilling operation . Therefore, an effective design and
implementation of such a coiled tubing string configuration
should account for the drilling forces expected during a
directional drilling operation so as to ensure that such forces
remain within an optimal range over the course of the
operation and thereby maximize the rate of penetration and
reach of the string and wellbore within the formation .
[0020 ] Illustrative embodiments and related methodolo
gies of the present disclosure are described below in refer
ence to FIGS. 1A -6 as they might be employed , for example ,
in a computer system for well planning and analysis. For
example, the disclosed techniques may be implemented as
part of a comprehensive workflow provided by a well
engineering application executable at the computer system
for analyzing different sets of parameters related to the
coiled tubing string configuration described above during
embodiments of the present disclosure may be used to
optimize the design and analysis of a segmented coiled
the design and /or implementation phases of a directional
drilling operation . Such a workflow may be used to optimize
tubing string configured with a downhole motor located
upstream from the string' s bottom hole assembly for drilling
a deviated wellbore within a subsurface formation . In one or
more embodiments, the coiled tubing string may include a
the configuration of the coiled tubing string as well as the
different types of analysis that may be performed on the
string configuration for a particular drilling operation . Other
features and advantages of the disclosed embodiments will
non - rotatable segment that extends from the surface of the
wellbore to a proximal end of a downhole motor. The distal
be or will become apparent to one of ordinary skill in the art
upon examination of the following figures and detailed
end of the downhole motor may be attached to a rotatable
segment of the string that extends from the motor to a
and advantages be included within the scope of the disclosed
description . It is intended that all such additional features
US 2018 /- A1
Oct. 25, 2018
embodiments . Further, the illustrated figures are only exem
plary and are not intended to assert or imply any limitation
with regard to the environment, architecture , design , or
process in which different embodiments may be imple
detail below with respect to FIG . 6 .
mented .
control system 110 of drilling system 100 shown in FIG . 1A ,
area or wide -area network , such as the Internet. An example
of such a computing device will be described in further
[0025 ] FIG . 1B is an enlarged view of coiled tubing
[0021] FIG . 1A is a diagram of an illustrative drilling
system 100 for drilling a deviated wellbore through a
subsurface formation using a segmented coiled tubing string
as described above. As shown in FIG . 1B , control system
the string' s bottom hole assembly . As shown in FIG . 1A ,
system 100 includes a coiled tubing control system 110 at
the surface of a wellbore 102. Control system 110 includes
by injector 118 through a blowout preventer 134 into the
configuration with a downhole motor located upstream from
a power supply 112 , a surface processing unit 114 , and a
coiled tubing spool 116 . An injector head unit 118 feeds and
directs a drill string or coiled tubing string 120 from spool
116 into wellbore 102 . Coiled tubing string 120 includes a
110 includes a spool 116 for feeding coiled tubing string 120
stripper 132 . In operation , coiled tubing string 120 is forced
over a guide 128 and through an injector 118 in line with a
subsurface formation . A power supply 112 is electrically
connected by electrical conduits 138 and 140 to correspond
ing electrical conduits in the wall of coiled tubing string 120 .
[0026 ] Also , as shown in FIG . 1B , surface processing unit
114 includes communication conduits 142 and 144 that are
non -rotatable segment 120a that extends from the surface of
wellbore 102 to a proximal end of a downhole motor 122
and a twisting -restraining tool 124 . The distal end of down
connected to corresponding conduits housed in the wall of
coiled tubing string 120 . It should be appreciated that while
only power conduits 138 , 140 and communication conduits
142, 144 are shown in FIG . 1B , any number of power
string 120 within a horizontal or lateral section 104 of
desired for a particular implementation . It should also be
hole motor 122 is attached to a rotatable segment 120b of
wellbore 102.
conduits and / or communication conduits may be used as
segment 120b along with the drill bit attached to a BHA 130
appreciated that power conduits 138 , 140 and communica
tion conduits 142 , 144 may extend along the entire length of
coiled tubing string 120 .
102 through the subsurface formation . However, it should be
140 and communication conduits 142, 144 in some imple
[0022] Downhole motor 122 may be, for example, a
hydraulic motor ( e. g ., a mud motor ) used to rotate rotatable
at the very end of string 120 for purposes of drilling wellbore
appreciated that the disclosed embodiments are not limited
to hydraulic motors and that other types of motors (e .g .,
electric motors ) may be used instead . Twisting - restraining
tool 124 may be , for example , a stabilizer or other drill string
component for restraining non -rotatable segment 120a of
coiled tubing string 120 to prevent or at least mitigate any
twisting of this portion of the string due to the rotational
[0027 ] Referring back to FIG . 1A , power conduits 138 ,
mentations may also be connected to downhole motor 122
and BHA 130 or component thereof. In one ormore embodi
ments , communication conduits 142 and 144may be used to
transfer data and communication signals between surface
processing unit 114 and BHA 130 or component (s ) thereof.
For example, communication conduits 142 and 144 may be
used to transfer downhole measurements collected byMWD
forces applied by motor 122 during the drilling operation . As
and /or LWD components of BHA 130 to surface processing
downhole motor 122 in this example is a separate compo
nent of string 120 that is located upstream of BHA 130 ,
downhole motor 122 may be referred to as an " upstream
motor,” as described above.
[ 0023] In one or more embodiments , BHA 130 may
unit 114 . Additionally , surface processing unit 114 may use
include a drill bit and one or more downhole tools within a
housing that may be moved axially within wellbore 102 as
attached to coiled tubing string 120 . Examples of such
downhole tools may include , but are not limited to , a rotary
steerable tool and one or more MWD and /or LWD tools for
collecting downhole data related to formation characteristics
and drilling conditions over different stages of the drilling
operation . In some implementations, one or more force
sensors (not shown ) may be distributed along coiled tubing
string 120 and BHA 130 for measuring physical force ,
strain , or material stress at different points along coiled
tubing string 120 and BHA 130 .
[ 0024 ] The data collected by such downhole tools and
conduits 142 and 144 to send control signals to BHA 130 for
controlling the operation of BHA 130 or individual compo
nents thereof. In this way, surface processing unit 114 may
implement different kinds of functionality, e.g ., adjusting the
planned trajectory of the wellbore , during different stages of
the drilling operation . Similarly , surface processing unit 114
may use conduits 142 and 144 to send control signals for
controlling the operation of downhole motor 122 during the
drilling operation .
[0028] In one or more embodiments , surface processing
unit 114 may provide an interface enabling a drilling opera
tor at the surface to adjust various drilling parameters to
control the drilling operation as different sections of well
bore 102 are drilled through the subsurface formation . The
interface may include a display for presenting relevant
information , e . g ., values of drilling parameters , to the opera
tor during the drilling operation as well as a user input
sensors may be transmitted to surface processing unit 114
via telemetry ( e . g., mud pulse telemetry ) or electrical signals
device (e. g., a mouse , keyboard , touch -screen , etc .) for
transmitted via a wired or wireless connection between BHA
conditions may continually change over the course of the
operation , the operator may use the interface provided by
further detail below . Surface processing unit 114 may be
surface processing unit 114 to react to such changes in real
time and adjust various drilling parameters from the surface
in order to optimize the drilling operation . Examples of
130 and surface processing unit 114 , as will be described in
implemented using, for example , any type of computing
device including at least one processor and a memory for
storing data and instructions executable by the processor.
Such a computing device may also include a network
interface for exchanging information with a remote com puting device via a communication network , e. g ., a local
receiving input from the operator. As downhole operating
drilling parameters that may be adjusted include , but are not
limited to , weight on bit, drilling fluid flow through the drill
pipe, the drill string rotational speed , and the density and
viscosity of the drilling fluid .
US 2018 /- A1
[0029] As described above , the rotational forces applied to
the rotatable segment of a coiled tubing string, such as string
120 , by an upstream downhole motor may cause significant
twisting of the non- rotatable segment of the string . Conven
tional wellbore analysis techniques are generally designed to
implement and analyze directional drilling operations using
conventional coiled - tubing or jointed -pipe strings . However,
an effective design and implementation of a directional
drilling operation using the segmented coiled tubing string
configuration described herein should account for the types
of forces that may be imposed on different segments of the
string during the drilling operation , as shown in FIGS. 2A
Oct. 25, 2018
friction factor may be applied to a corresponding portion of
the non -rotatable string segment; Werk is the wall contact
force acting on the string; W , cos 0 ; is the string weight
component in the axial direction ; and F , is the axial force in
the string .
(0035 ] In one or more embodiments , the effective -dis
tributive friction factor may be estimated for the non
rotatable segment of the coiled tubing string as part of a
workflow for developing an overall well plan for a direc
tional drilling operation . As will be described in further
and 2B
detail below with respect to FIGS. 3 -5 , such a workflow may
involve performing different types of analyses, including ,
but not limited to , a torque and drag analysis and a hydrau
lics analysis , for the non - rotatable and rotatable segments of
the coiled tubing string configuration .
downhole motor. FIG . 2B is a schematic view of the portion
of the segmented coiled tubing string shown in FIG . 2A ,
workflow may be implemented as part of the functionality
[0030 ] FIG . 2A is a schematic view of a portion of a
segmented coiled tubing string that illustrates the various
axial forces that may be induced by such an upstream
which shows the additional friction thatmay be induced by
a twisting-restraining tool, such as twisting -restraining tool
124 of FIG . 1A . To obtain the same force boundary condi
tions as in FIG . 2A , i.e ., where no twisting - restraining tool
is used , the additional frictional drag forces may be distrib
uted over a selected length of the non - rotatable segment of
the string .
[ 0031] In one or more embodiments, inversion techniques
may be used to estimate an effective - distributive friction
factor representing the distribution of frictional forces for
any cumulative length of the non - rotatable segment of the
string. The primary aim of the techniques that are used may
be to ensure that the force boundary conditions estimated for
starting and ending points of the non -rotatable segment of a
string design are representative of the real -world conditions
that may be expected during the actual drilling operation .
[ 0032] The value of the effective - distributive friction fac
tor may depend on , for example , the length of the non
rotatable segment of the string . In one or more embodi
ments, the length of the non -rotatable segment may be
constrained to a predetermined length of the string over
which the frictional forces are to be distributed . The length
of the non - rotatable string segment may be based on , for
example, physical properties of this segment of the string .
Examples of such physical properties include , but are not
limited to , the torsional yield strength of the tubing material
associated with this section of the string and the weight of
the string . Other factors that may constrain the length of the
non - rotatable segment in the string design may include the
planned trajectory of the wellbore (or tortuosity thereof) and
the viscosity of the drilling fluid that may be used during the
drilling operation .
[0033 ] The effective -distributive friction factor for differ
ent portions of a particular string configuration may be
expressed using Equation ( 1) as follows:
[0036 ] In one or more embodiments , the steps of the
provided by a well engineering application executable at a
computing device of a user (e .g., drilling engineer). The
computing device may be implemented using any type of
computing device having at least one processor and a
processor-readable storage medium for storing data and
instructions executable by the processor. As will be
described in further detail below with respect to FIG . 6 , such
a computing device may also include an input/ output (1/0 )
interface for receiving user input or commands via a user
input device , e.g ., a mouse, a QWERTY or T9 keyboard, a
touch -screen , a graphics tablet , or a microphone. The I/O
interface also may be used by each computing device to
output or present information to a user via an output device .
The output device may be, for example , a display coupled to
or integrated with the computing device for displaying
various types of information , including information related
to the torque and drag and hydraulics analyses described
herein .
10037 ] FIG . 3 is a flowchart of an illustrative process 300
for estimating an effective -distributive friction factor for one
or more segments of a coiled tubing string configuration
along different sections of a deviated wellbore to be drilled
along a planned trajectory within a subsurface formation .
For discussion purposes, process 300 will be described using
drilling system 100 of FIGS. 1A and 1B , as described above .
However, process 300 is not intended to be limited thereto .
For example , the coiled tubing string configuration for
which the effective - distributive friction factor is estimated
may be coiled tubing string 120 of FIGS. 1A and 1B , as
described above . As described above , the deviated wellbore
in this example may be drilled using an upstream downhole
motor ( e . g ., downhole motor 122 of FIG . 1A , as described
above), which rotates a drill bit of a BHA attached to the end
of a rotatable segment of the coiled tubing string . The
rotatable segment of the string may be attached to a distal
end of the downhole motor while a non -rotatable segment
extending from the surface of the wellbore is attached to a
proximal end of the motor.
- meeves +wcases;
[0038 ] As shown in FIG . 3 , process 300 begins in step
302 , which includes defining a plurality of sections for the
planned wellbore trajectory to be drilled within the subsur
face formation . The sections that may be defined in step 302
[0034 ] where Ek is a Boolean parameter that defines the
string configuration for the non -rotatable segment of the
string along a particular section of the wellbore ; k is an index
may include, for example, vertical, curved , and lateral
section of the wellbore for which an effective distributive
refine a previously estimated length of the rotatable and /or
defining the tubing configuration ; j is an index defining the
sections of the planned wellbore trajectory . As will be
described in further detail below , the effective - distributive
friction factor estimated using process 300 may be used to
US 2018 /- A1
Oct. 25, 2018
non - rotatable segments of the string for one or more of these
sections of the planned wellbore trajectory, e .g., as part of
the overall well plan being developed for the directional
drilling operation in this example.
[0039 ] In step 304, components of the coiled tubing string
associated with each of the non - rotatable and rotatable
segments are identified . The components that may be iden
tified for the non -rotatable segment may include , for
example and without limitation , one or more stabilizers or
twisting - restraining tool( s ) ( e . g ., twisting -restraining tool
124 of FIG . 1A , as described above ) . The physical or
mechanical properties of the non - rotatable and rotatable
string segments along the wellbore trajectory are then deter
mined in step 306 . In step 308 , a length of the rotatable
segment of the string along one or more sections of the
wellbore may be estimated , based on the corresponding
properties of the rotatable segment within one or more
wellbore sections. Similarly , the length of the non - rotatable
segment may be estimated based on the corresponding
properties of the non -rotatable segment within one or more
wellbore sections .
[ 0040 ] In one or more embodiments, the length of the
rotatable segment of the string may be estimated using a
three -dimensional (3D ) torque and drag model, e.g., as
expressed by Equation (2 ):
IR =
M.- f *wraß –Mawio– wysing Swastimi
(2 )
M ;l'p Wpsing
R(f** – B“)+ 34
where B * and B * * may represent curved sections of the
wellbore trajectory, e. g., in the form of dog legs , within the
subsurface formation . The estimated length may exclude the
portions of the rotatable segment corresponding to the
downhole motor and the BHA .
0041] In the above torque and drag model according to
Equation (3 ), it is assumed that no surface pump constraints
are imposed on the downhole coiled tubing string , e . g ., as in
drilling system 100 of FIGS. 1A and 1B , as described above .
However, a different model may be used to estimate the
rotatable length of the coiled tubing string when constraints
are imposed on the string by a surface pump , as shown in the
example of FIG . 4 .
[0042 ] FIG . 4 is a schematic view of an illustrative drilling
mented coiled tubing string configuration with a downhole
motor 422 located upstream from the BHA for drilling a
deviated wellbore through a subsurface formation . As shown
system 400 including a surface pump coupled to a seg
in FIG . 4 , a surface pump 410 may be used to pump or inject
pressurized drilling fluid , e . g ., drilling mud , into a wellbore
402 via a coiled tubing string 420 fed from a spool 412 at the
implementations, downhole motor 422 may be a hydraulic
motor (e .g ., a mud motor) and the drilling fluid (e .g ., mud )
may also be used to rotate the motor and thereby rotate drill
bit 432
[0043 ] Similar to coiled tubing string 120 of drilling
tubing string 420 includes a non -rotatable segment 420a that
extends from the surface of wellbore 402 and attaches to a
system 100 of FIGS. 1A and 1B , described above , coiled
proximal end of downhole motor 422 and a twisting -re
straining tool 424 . The distal end of downhole motor 422 is
attached to a rotatable segment 420b of string 420, which is
located within a horizontal or lateral section of wellbore 402
in this example . In contrast with drilling system 100 of
FIGS . 1A and 1B , the use of surface pump 410 in system 400
may impose constraints on coiled tubing string 420 within
wellbore 402 .
[0044 ] For example, the pressurized fluid injection capa
bility or discharge capacity of surface pump 410 may
constrain the length of rotatable segment 420b during the
drilling operation . In one or more embodiments, the amount
of pressure change (AP ) may be estimated for different
points of interest along the length of coiled tubing string
420. In the example as shown in FIG . 4 , APA may represent
the pressure drop at downhole motor 422 while APs and APG
may represent pressure drops in the drill pipe/tubing and
annulus, respectively , corresponding to rotatable segment
420b. Accordingly , the pressure drop AP , along coiled
tubing string 420 , excluding downhole motor 422 and rotat
able string segment 420b , may be expressed as the sum of
the pressure drop values at the remaining points of interest
along the length of coiled tubing string 420 , as expressed by
Equation (3 ):
AP1+AP 2 + AP 3 + AP 7 + AP : + AP , = APL
( 3 ).
[0045] In one or more embodiments, the constrained
ment may be estimated based on an optimization technique
length and /or other dimensions of the rotatable string seg
that accounts for such surface constraints on the string
configuration at different points within wellbore 402 . Such
an optimization technique may be based on , for example , a
Pareto optimization or Lagrange multiplier. The objectives
of the optimization may include maximizing the total mea
sured depth (1m ) , maximizing the total length (1, ) of rotat
able segment 420b , and minimizing the pressure drop within
rotatable segment 420b of coiled tubing string 420 , as
expressed by Equations (4 ), (5 ), and (6 ), respectively:
Maximize: Ime= 2;=1'1
- >
Maximize: Al, =f(AP 4, )
Minimize: APs =f(a , 0 )
where x and W are vectors of parameters affecting the
rotating length estimation which can be optimized in the
process of determining constrained optimum value of the
surface of the wellbore. While not shown in FIG . 4 , it should
length . As used herein , the term “measured depth ” may refer
to a depth of the string that is estimated or expected to be
control system that includes a power supply and a surface
measured for one or more sections of the wellbore once it is
actually drilled along its planned trajectory within the sub
surface formation .
[0046 ] The constraints for the above-described optimiza
tion technique may be expressed by Equations (7 ), (8 ), and
be appreciated that spool 412 may be part of a coiled tubing
processing unit, e .g ., similar to control system 110 of FIGS.
1A and 1B , as described above . The drilling fluid may be
used , for example, to cool a drill bit 432 attached to the end
of a BHA 430 as well as to flush cuttings and particulates
back to the surface during the drilling operation . In some
( 9 ) as follows:
US 2018 /- A1
Oct. 25, 2018
Ppump=2;=, AP;
OMSE < Oy
(8)
Fo =S
(9)
where P pump is the pumping pressure, Omse is the mechani
cal specific energy of the string , o ,, is the string 's yield
strength , Fo is the force applied to a top portion or proximal
end of the string 's downhole assembly or BHA within the
subsurface formation , § is the force applied at a bottom
portion or distal end of the string' s downhole assembly or
BHA within the subsurface formation .
[ 0047 ] Referring back to FIG . 3, once the length of the
rotatable segment is estimated in step 308 , e . g ., using either
the torque and drag model or the optimization technique as
described above, process 300 then proceeds to step 310 ,
which includes calculating a friction factor for the rotatable
segment based on the estimated length . In step 312 , an
effective axial force may be estimated for one or more points
of interest along the non -rotatable and rotatable segments of
the drill string, based in part on the friction factor calculated
for the rotatable segment in step 310 .
[0048 ] Process 300 then proceeds to step 314, which
includes determining whether or not the effective axial force
estimated in step 312 for at least one point of interest
exceeds a predetermined maximum hook load threshold. If
it is determined that there are no points of interest for which
the effective axial force exceeds the predetermined maxi
segment in either of steps 320 or 326 may then be used in
step 328 to refine the length of the non -rotatable segment as
previously estimated ( in step 308 ) for one or more sections
of the planned wellbore trajectory . In one or more embodi
ments, the refined length of the non -rotatable segment may
also be used to refine the previously estimated length of the
rotatable segment of the string.
10051 ] In one or more embodiments, the steps of process
300 , including the estimation of the effective- distributive
friction factor for the non -rotatable string segment as
described above , may be part of a torque and drag analysis
of the string configuration . The distributive friction factors
resulting from the torque and drag analysis may then be
incorporated into a hydraulics analysis for the string con
figuration . The hydraulics analysis may include, for
example, analyzing the effect of rotating a portion of the
coiled tubing string (e . g ., rotatable segment 420b of string
420 of FIG . 4 , as described above ) on the fluid flow
characteristics expected for one or more sections of the
wellbore along its planned trajectory through the subsurface
formation .
[0052] In one or more embodiments , such an analysis may
involve adjusting a plastic viscosity parameter of a drilling
fluid to be used with the particular coiled tubing string
configuration . The plastic viscosity parameter may be
adjusted according to , for example , Equation (10 ):
mum hook load threshold , process 300 proceeds to step 316 ,
( 10 )
in which the previously estimated length of the rotatable
string segment (from step 308 ) for one or more sections of
the wellbore trajectory is used for the coiled tubing string
design . However, if the effective axial force for at least one
point of interest is determined to exceed the predetermined
maximum hook load threshold , process 300 proceeds to step
318, which includes determining whether or not the particu
lar point of interest is within or corresponds to a curved
where K2 is the resultant plastic viscosity due to the rotation
of the rotatable segment of the string , K1 is the initial plastic
viscosity , and Ay is the shear rate of deformation of the fluid
as a result of the rotation of the string segment. In addition
section of the wellbore .
to adjusting the plastic viscosity parameter using Equation
( 10 ), the hydraulic analysis may include adjusting or cali
process 300 proceeds to step 320 , which includes estimating
trajectory , as will be described in further detail below with
brating operating parameters of the string configuration that
[0049] If it is determined in step 318 that the point of may
impact the fluid flow along the planned wellbore
interest does not to correspond to a curved wellbore section ,
the effective - distributive friction factor for the entire non
respect to FIG . 5 .
rotatable segmentof the drill string, including for portions of
[0053] FIG . 5 is a flowchart of an illustrative process 500
lateral sections of the planned wellbore trajectory . However,
configuration on fluid flow characteristics in one or more
the non - rotatable segment within the vertical, curved , and/ or
if the point of interest is determined to correspond to a
curved wellbore section , process 300 proceeds to step 322 ,
for analyzing the effect of a segmented coiled tubing string
sections of the planned wellbore of FIG . 3 , as described
above. For discussion purposes , process 500 will be
which includes determining whether or not the point of
interest is located on a part of the non -rotatable string
segment at or near the start of the curved section .
described using drilling system 100 of FIGS. 1A and 1B , as
described above . However, process 500 is not intended to be
step 322 to be located at or near the start of the curved
section , process 300 proceeds to step 324 , which includes
described above, but is not intended to be limited thereto .
[0050 ] If the particular point of interest is determined in
estimating the effective - distributive friction factor for a
portion of the non -rotatable segment corresponding to the
curved and lateral sections of the planned wellbore trajec
limited thereto . Also , for discussion purposes, process 500
will be described using drilling system 400 of FIG . 4 , as
For example , the coiled tubing string configuration may be
implemented using either string 120 of FIGS. 1A and 1B or
string 420 of FIG . 4 , as described above .
[0054] Process 500 begins in step 502 , which includes
tory . Otherwise, it may be assumed that the point is located
obtaining input data for initiating the hydraulics analysis for
on a part of the non - rotatable string segment at or near the
at least one segment of the coiled tubing string . The input
end of the curved section and process 300 proceeds to step
326 , which includes estimating the effective -distributive
of the subsurface formation in which one or more sections
friction factor for a portion of the non - rotatable segment
corresponding to only the lateral section of the planned
wellbore trajectory . The effective- distributive friction factor
that is estimated for the portion ( s) of the non -rotatable
data may include, for example, data related to the properties
of the wellbore are to be drilled along with the properties of
the drilling fluid associated with the well plan . Additionally,
the input data may include operating parameters associated
with the drilling operation including , but not limited to , the
US 2018 /- A1
rotation rate or rotary speed of the rotatable segment of the
tubing string, e.g., as measured in revolutions per minute
(RPM ), which may initially be set to a value of zero . The
input data may further include the pump rate and other
parameters thatmay be relevant to the particular type of fluid
to be used for drilling .
[0055 ] Process 500 then proceeds to step 504 , which
includes determining appropriate parameters for the hydrau
lics analysis based on the input data . In addition to the fluid
plastic viscosity parameter described above , examples of
other parameters that may be considered for the hydraulics
analysis include , but are not limited to , cuttings loading
effect, mud type , measured depth , pipe rotation or penetra
tion rate , circulation rate, and type of flow regime. As
illustrated in the example of FIG . 5 , step 504 may be
performed as a series of decisions regarding whether or not
such parameters are to be included in the hydraulics analy
sis , as will be described in further detail below with respect
to steps 506 , 508 , 510 , 512 , 514 and 516 of process 500.
[0056 ] In one or more embodiments , such decisions may
be made based on input from a user of a well engineering
application executable at the user 's computing device , as
described above. For example, the steps of process 500 may
be implemented as part of the functionality provided to the
user by the well engineering application . In one or more
embodiments, the user may access such functionality via a
graphical user interface (GUI) of the well engineering
application. The user may interact with the GUI to specify
various options corresponding to the parameters of interest
for the torque and drag analysis described above with
respect to process 300 of FIG . 3 as well as the hydraulics
analysis based on process 500 . In some implementations, the
parameters associated with each type of analysis may be
displayed as user- selectable options within a corresponding
Oct. 25, 2018
proceeds to step 510 ,which includes determining whether or
not a “measured ” depth (MD ), which may be an estimated
depth of the string or value of the depth expected to be
measured within the subsurface formation , is greater than or
equal to a predetermined threshold depth (Tdepth ). The
estimated depth of the wellbore trajectory may be based on ,
for example, a length of the rotatable segment of the coiled
tubing string , e.g ., as estimated in step 308 of process 300 of
FIG . 3, as described above.
10059 ] If it is determined in step 510 that such a measured
depth is less than the predetermined threshold depth , process
500 proceeds directly to step 518 and the string's RPM is
excluded from the hydraulics analysis as described above .
However , if the measured depth is determined to be greater
than or equal to the predetermined threshold , process 500
proceeds to step 512 , which includes determining whether or
not a pipe rotation / penetration rate exceeds a predetermined
threshold rate ( Trate ) .
[0060] If it is determined in step 512 that the pipe rotation /
penetration rate does not exceed the predetermined threshold
rate , process 500 proceeds directly to step 518 as before .
Otherwise , process 500 proceeds to step 514 , which includes
determining whether or not a circulation rate of the drilling
fluid exceeds a predetermined critical flow rate . If it is
determined in step 514 that the fluid ' s circulation rate does
not exceed the predetermined critical flow rate, process 500
proceeds directly to step 518 . Otherwise , process 500 pro
ceeds to step 516 , which includes determining whether or
not the type of flow regime associated with the fluid is a
laminar flow regime.
[0061 ] If it is determined in step 516 that the type of flow
regime is not laminar flow , process 500 proceeds to step 518 ,
after which process 500 ends . Otherwise , process 500 pro
settings panel or other dedicated window or area of the GUI
for providing user control options for each type of analysis
ceeds to step 520 , in which the string ' s rotation rate ( or
RPM ) is taken into account, e . g ., RPM option is enabled and
to be performed for the string configuration in this example.
set to a specified value, for the hydraulics analysis, as
[ 0057 ] In one or more embodiments , the inclusion or
which includes determining whether or not to include vis
exclusion of certain parameters may be used to determine
whether or not the rotation rate /rotary speed ( or RPM ) ofthe
string should be included in the hydraulics analysis , e . g .,
whether or not to automatically , without user intervention ,
disable (step 518 ) or enable ( step 520 ) an RPM option within
a hydraulics analysis settings panel of the GUI provided by
the well engineering application , as will be described in
further detail below .
[0058] For example , step 506 may include determining
whether or not to include the effect of a cuttings loading
parameter in the hydraulics analysis . If the cuttings loading
effect is determined not to be included (e.g., the user has
disabled this option for the hydraulics analysis ), process 500
proceeds directly to step 520 , in which the string 's rotation
rate /rotary speed ( or RPM ) is taken into account for the
hydraulics analysis , e .g., by automatically enabling the RPM
option in the hydraulics settings panel of the as described
above . Otherwise , process 500 proceeds to step 508, which
includes determining whether or not the drilling fluid under
analysis is a high gel strength mud . If the fluid is determined
not to be a high gel strength mud , process 500 proceeds
directly to step 518 , in which the string's rotation rate (or
RPM ) is excluded from the hydraulics analysis , e . g., by
automatically disabling the RPM option in the hydraulics
described above . Process 500 then continues to step 522 ,
cous torque and drag as part of the hydraulics analysis .
[0062] If it is determined in step 522 that viscous torque
and drag is to be included in the hydraulics analysis , process
500 proceeds to step 524 , which includes estimating an
equivalent fluid plastic viscosity . Otherwise, process 500
proceeds to step 526 , which includes determining whether or
not the particular segment of the coiled tubing string that is
currently under analysis is a non -rotatable segment of the
string.
[0063] If it is determined in step 526 that the current
segment is a non -rotatable segment of the string, process 500
proceeds to step 528, which includes estimating or calcu
lating the stress distribution for the non - rotatable segment
with the string ' s rotation rate or RPM and bit torque set to
values of zero . However, if it is determined that the current
segment is a rotatable segment of the string, process 500
proceeds to step 530 , which includes estimating the stress
distribution for the rotatable segment with the string 's RPM
set to zero and the bit torque set to an equipollent value. In
one ormore embodiments, the torque and string rotary speed
may be implemented as separate modules within the above
described well engineering application , where the modules
may provide corresponding sets of input options for the
settings panel as described above or setting the string' s
hydraulics analysis in different areas of the application ' s
rotation rate to a value of zero . Otherwise, process 500
GUI.
US 2018 /- A1
[0064] FIG . 6 is a block diagram of an illustrative com
puter system 600 in which embodiments of the present
disclosure may be implemented . For example , the steps of
processes 300 and 500 of FIGS . 3 and 5 , respectively , as
described above, may be performed by system 600 . Further ,
system 600 may be used to implement, for example , surface
processing unit 114 of FIGS . 1A and 1B , as described above .
System 600 can be any type of electronic computing device
or cluster of such devices, e . g., as in a server farm . Examples
of such a computing device include, but are not limited to ,
a server, workstation or desktop computer, a laptop com
puter, a tablet computer, a mobile phone, a personal digital
Oct. 25, 2018
devices (also called “ cursor control devices ” ). Output device
interfaces 606 enables, for example , the display of images
generated by the system 600 . Output devices used with
output device interface 606 include, for example , printers
and display devices, such as cathode ray tubes (CRT) or
liquid crystal displays (LCD ). Some implementations
include devices such as a touchscreen that functions as both
input and output devices. It should be appreciated that
embodiments of the present disclosure may be implemented
using a computer including any of various types of input and
output devices for enabling interaction with a user. Such
interaction may include feedback to or from the user in
assistant (PDA ), a set -top box , or similar type of computing
device . Such an electronic device includes various types of
different forms of sensory feedback including , but not lim
computer readable media and interfaces for various other
types of computer readable media . As shown in FIG . 6 ,
back . Further, input from the user can be received in any
form including , but not limited to , acoustic , speech , or tactile
system 600 includes a permanent storage device 602 , a
system memory 604 , an output device interface 606 , a
transmitting and receiving different types of information ,
system communications bus 608 , a read -only memory
(ROM ) 610 , processing unit(s ) 612 , an input device inter
face 614 , and a network interface 616 .
[0065 ] Bus 608 collectively represents all system , periph
eral, and chipset buses that communicatively connect the
numerous internal devices of system 600 . For instance , bus
608 communicatively connects processing unit(s ) 612 with
ROM 610 , system memory 604 , and permanent storage
device 602 .
[0066 ] From these various memory units, processing unit
( s ) 612 retrieves instructions to execute and data to process
in order to execute the processes of the subject disclosure .
The processing unit(s ) can be a single processor or a
ited to , visual feedback , auditory feedback , or tactile feed
input. Additionally , interaction with the user may include
e .g ., in the form of documents, to and from the user via the
above -described interfaces.
10070] Also , as shown in FIG . 6 , bus 608 also couples
system 600 to a public or private network (not shown ) or
combination of networks through a network interface 616 .
Such a network may include , for example , a local area
network ("LAN ” ), such as an Intranet, or a wide area
network (“ WAN ” ), such as the Internet. Any or all compo
nents of system 600 can be used in conjunction with the
subject disclosure .
[0071] These functions described above can be imple
mented in digital electronic circuitry , in computer software ,
firmware or hardware . The techniques can be implemented
multi- core processor in different implementations.
using one or more computer program products . Program
[ 0067 ] ROM 610 stores static data and instructions that are
needed by processing unit ( s ) 612 and other modules of
mable processors and computers can be included in or
packaged as mobile devices. The processes and logic flows
system 600 . Permanent storage device 602 , on the other
can be performed by one or more programmable processors
hand , is a read - and -write memory device . This device is a
non - volatile memory unit that stores instructions and data
even when system 600 is off. Some implementations of the
subject disclosure use a mass-storage device (such as a
magnetic or optical disk and its corresponding disk drive ) as
permanent storage device 602 .
[ 0068 ) Other implementations use a removable storage
device (such as a floppy disk , flash drive , and its corre
sponding disk drive ) as permanent storage device 602 . Like
permanent storage device 602, system memory 604 is a
read - and -write memory device . However, unlike storage
device 602 , system memory 604 is a volatile read - and -write
memory , such a random access memory . System memory
604 stores some of the instructions and data that the pro
cessor needs at runtime. In some implementations, the
processes of the subject disclosure are stored in system
memory 604 , permanent storage device 602 , and /or ROM
610 . For example, the variousmemory units include instruc
tions for computer aided pipe string design based on existing
string designs in accordance with some implementations.
From these various memory units, processing unit( s ) 612
retrieves instructions to execute and data to process in order
to execute the processes of some implementations .
and by one or more programmable logic circuitry . General
can be interconnected through communication networks.
[0072 ] Some implementations include electronic compo
and special purpose computing devices and storage devices
nents , such as microprocessors , storage and memory that
store computer program instructions in a machine-readable
or computer- readable medium (alternatively referred to as
computer-readable storage media , machine -readable media,
or machine -readable storage media ). Someexamples of such
computer-readable media include RAM , ROM , read -only
compact discs (CD -ROM ), recordable compact discs (CD
R ), rewritable compact discs (CD -RW ) , read -only digital
versatile discs (e .g ., DVD -ROM , dual- layer DVD -ROM ), a
variety of recordable/rewritable DVDs (e . g., DVD -RAM ,
DVD -RW , DVD +RW , etc .), flash memory ( e.g ., SD cards,
mini-SD cards , micro - SD cards, etc .), magnetic and/or solid
state hard drives , read -only and recordable Blu -Ray® discs ,
ultra density optical discs, any other optical or magnetic
media , and floppy disks. The computer-readable media can
store a computer program that is executable by at least one
processing unit and includes sets of instructions for per
forming various operations. Examples of computer pro
[0069] Bus 608 also connects to input and output device
interfaces 614 and 606 . Input device interface 614 enables
grams or computer code include machine code, such as is
produced by a compiler, and files including higher -level
code that are executed by a computer, an electronic com
to the system 600 . Input devices used with input device
interface 614 include , for example , alphanumeric ,
QWERTY, or T9 keyboards, microphones, and pointing
[0073] While the above discussion primarily refers to
microprocessor or multi -core processors that execute soft
ware , some implementations are performed by one or more
the user to communicate information and select commands
ponent, or a microprocessor using an interpreter.
US 2018 /- A1
integrated circuits, such as application specific integrated
circuits (ASICs ) or field programmable gate arrays (FP
GAS ). In some implementations, such integrated circuits
execute instructions that are stored on the circuit itself.
Accordingly , the steps of processes 400 and 500 of FIGS. 4
and 5 , respectively , as described above ,may be implemented
using system 600 or any computer system having processing
circuitry or a computer program product including instruc
tions stored therein , which , when executed by at least one
processor , causes the processor to perform functions relating
to these processes.
[0074 ] As used in this specification and any claims of this
application, the terms “ computer” , “ server” , “ processor” ,
and “ memory ” all refer to electronic or other technological
devices. These terms exclude people or groups of people . As
used herein , the terms " computer readable medium ” and
" computer readable media ” refer generally to tangible ,
physical, and non -transitory electronic storagemediums that
store information in a form that is readable by a computer.
[0075 ] Embodiments of the subject matter described in
Oct. 25, 2018
processing circuitry or a computer program product includ
ing instructions which , when executed by at least one
odology described herein .
processor, causes the processor to perform any of the meth
[0079 ] As described above, embodiments of the present
disclosure are particularly useful for optimizing coiled tub
ing string configurations for drilling operations. In one or
more embodiments of the present disclosure , a method for
optimizing coiled tubing string configurations for drilling
operations includes : determining a plurality of sections for a
wellbore to be drilled along a planned trajectory through a
subsurface formation ; determining physical properties of a
coiled tubing string for drilling the wellbore along the
planned trajectory, the coiled tubing string having a non
rotatable segment and a rotatable segment; estimating a
length of the rotatable segment of the coiled tubing string,
based on the physical properties corresponding to the rotat
able segment; calculating a friction factor for the rotatable
segment based on the estimated length of the rotatable
segment; estimating an effective axial force for one ormore
points of interest along the non - rotatable and rotatable
this specification can be implemented in a computing system
that includes a back end component, e . g ., as a data server, or
that includes a middleware component, e . g ., an application
segments of the coiled tubing string, based in part on the
server , or that includes a front end component, e . g ., a client
determining that the effective axial force for at least one of
the one or more points of interest exceeds a predetermined
computer having a graphical user interface or a Web browser
through which a user can interact with an implementation of
the subject matter described in this specification , or any
combination of one ormore such back end, middleware, or
front end components. The components of the system can be
interconnected by any form or medium of digital data
communication , e . g ., a communication network . Examples
of communication networks include a local area network
(“ LAN ” ) and a wide area network (“ WAN ” ) , an inter
network (e .g., the Internet), and peer-to -peer networks ( e.g .,
friction factor calculated for the rotatable segment; upon
maximum force threshold , estimating an effective distribu
tive friction factor for at least a portion of the non -rotatable
segment of the coiled tubing string ; and redefining the
rotatable and non -rotatable segments of the coiled tubing
string for one or more of the plurality of sections of the
wellbore to be drilled along the planned trajectory, based on
the estimated effective distributive friction factor for the
portion of the non - rotatable segment.
[0080 ] For the foregoing embodiments , the method or
ad hoc peer-to -peer networks).
steps thereof may include any of the following elements ,
10076 ) The computing system can include clients and
servers . A client and server are generally remote from each
either alone or in combination with each other: the effective
other and typically interact through a communication net
distributive friction factor represents a distribution of fric
segment of the coiled tubing string along one or more of the
tional drag forces over a selected length of the non -rotatable
work . The relationship of client and server arises by virtue
of computer programs running on the respective computers
and having a client- server relationship to each other. In some
maximum force threshold is a predetermined maximum
embodiments , a server transmits data ( e . g ., a web page ) to a
client device ( e . g ., for purposes of displaying data to and
mated for portions of the non -rotatable segment correspond
receiving user input from a user interacting with the client
device ). Data generated at the client device ( e . g ., a result of
the user interaction ) can be received from the client device
at the server.
[ 0077 ] It is understood that any specific order or hierarchy
of steps in the processes disclosed is an illustration of
exemplary approaches . Based upon design preferences, it is
plurality of sections of the wellbore ; the predetermined
hook load ; the effective distributive friction factor is esti
ing to lateral and curved sections of the wellbore along the
planned trajectory ; the effective distributive friction factor is
estimated for a portion of the non -rotatable segment corre
sponding to a lateral section of the wellbore along the
planned trajectory ; the rotatable segment ofthe coiled tubing
string includes a downhole motor and a bottom hole assem
bly , and the downhole motor is located upstream from the
understood that the specific order or hierarchy of steps in the
processes may be rearranged , or that all illustrated steps be
performed . Some of the steps may be performed simultane
bottom hole assembly on the rotatable segment of the coiled
and parallel processing may be advantageous . Moreover, the
motor is a hydraulic motor.
ously . For example , in certain circumstances , multitasking
separation of various system components in the embodi
ments described above should not be understood as requir
ing such separation in all embodiments , and it should be
understood that the described program components and
systems can generally be integrated together in a single
software product or packaged into multiple software prod
ucts .
[ 0078 ] Furthermore , the exemplary methodologies
described herein may be implemented by a system including
tubing string; the non - rotatable segment ofthe coiled tubing
string extends from a surface of the wellbore and attaches to
a proximal end of the downhole motor; and the downhole
[0081 ] Also , a system for optimizing coiled tubing string
configurations for drilling operations has been described .
Embodiments of the system may include at least one pro
cessor and a memory coupled to the processor having
instructions stored therein , which when executed by the
processor, cause the processor to perform functions includ
ing functions to : determine a plurality of sections for a
wellbore to be drilled along a planned trajectory through a
subsurface formation , determine physical properties of a
US 2018 /- A1
coiled tubing string for drilling the wellbore along the
planned trajectory , where the coiled tubing string has a
non - rotatable segment and a rotatable segment ; estimate a
length of the rotatable segment of the coiled tubing string,
based on the physical properties corresponding to the rotat
able segment; calculate a friction factor for the rotatable
segment based on the estimated length of the rotatable
segment ; estimate an effective axial force for one or more
points of interest along the non - rotatable and rotatable
segments of the coiled tubing string , based in part on the
friction factor calculated for the rotatable segment ; deter
mine whether or not the effective axial force for at least one
of the one ormore points of interest exceeds a predetermined
maximum force threshold ; estimate an effective distributive
friction factor for at least a portion of the non -rotatable
segment of the coiled tubing string, when the effective force
for at least one of the one or more points of interest is
determined to exceed the predetermined maximum force
threshold ; and redefine the rotatable and non -rotatable seg
ments of the coiled tubing string for one or more of the
plurality of sections of the wellbore to be drilled along the
planned trajectory, based on the estimated effective distribu
tive friction factor for the portion of the non -rotatable
segment. Likewise , a computer -readable storage medium
has been described and may generally have instructions
stored therein , which when executed by a computer cause
the computer to perform a plurality of functions, including
functions to : determine a plurality of sections for a wellbore
to be drilled along a planned trajectory through a subsurface
formation; determine physical properties of a coiled tubing
where the coiled tubing string has a non -rotatable segment
and a rotatable segment; estimate a length of the rotatable
segment of the coiled tubing string , based on the physical
string for drilling the wellbore along the planned trajectory ,
properties corresponding to the rotatable segment ; calculate
a friction factor for the rotatable segment based on the
estimated length of the rotatable segment; estimate an effec
tive axial force for one or more points of interest along the
non - rotatable and rotatable segments of the coiled tubing
string, based in part on the friction factor calculated for the
rotatable segment; determine whether or not the effective
axial force for at least one of the one or more points of
interest exceeds a predetermined maximum force threshold ;
estimate an effective distributive friction factor for at least a
portion of the non -rotatable segment of the coiled tubing
string, when the effective force for at least one of the one or
more points of interest is determined to exceed the prede
termined maximum force threshold ; and redefine the rotat
able and non - rotatable segments of the coiled tubing string
for one or more of the plurality of sections of the wellbore
to be drilled along the planned trajectory , based on the
estimated effective distributive friction factor for the portion
of the non -rotatable segment.
[ 0082] For any of the foregoing embodiments, the system
or computer - readable storage medium may include any of
the following elements , either alone or in combination with
each other: the effective -distributive friction factor repre
sents a distribution of frictional drag forces over a selected
length of the non -rotatable segment of the coiled tubing
string along one or more of the plurality of sections of the
wellbore ; the predetermined maximum force threshold is a
predetermined maximum hook load ; the effective distribu
tive friction factor is estimated for portions of the non
rotatable segment corresponding to lateral and curved sec
Oct. 25, 2018
tions of the wellbore along the planned trajectory ; the
effective distributive friction factor is estimated for a portion
of the non -rotatable segment corresponding to a lateral
section of the wellbore along the planned trajectory ; the
rotatable segment of the coiled tubing string includes a
downhole motor and a bottom hole assembly, and the
downhole motor is located upstream from the bottom hole
assembly on the rotatable segment of the coiled tubing
string; the non - rotatable segment of the coiled tubing string
extends from a surface of the wellbore and attaches to a
proximal end of the downhole motor ; and the downhole
motor is a hydraulic motor.
[0083 ] While specific details about the above embodi
ware descriptions are intended merely as example embodi
ments and are not intended to limit the structure or
implementation of the disclosed embodiments. For instance ,
ments have been described, the above hardware and soft
although many other internal components of the system 600
are not shown , those of ordinary skill in the art will
appreciate that such components and their interconnection
are well known .
[0084 ] In addition , certain aspects of the disclosed
embodiments , as outlined above , may be embodied in soft
ware that is executed using one or more processing units/
components. Program aspects of the technology may be
thought of as “ products ” or “ articles of manufacture " typi
cally in the form of executable code and /or associated data
that is carried on or embodied in a type ofmachine readable
medium . Tangible non -transitory " storage” type media
include any or all of the memory or other storage for the
computers, processors or the like , or associated modules
thereof , such as various semiconductor memories, tape
drives, disk drives , optical or magnetic disks , and the like,
which may provide storage at any time for the software
programming.
[0085 ] Additionally , the flowchart and block diagrams in
the figures illustrate the architecture, functionality , and
operation of possible implementations of systems, methods
and computer program products according to various
embodiments of the present disclosure. It should also be
noted that, in some alternative implementations, the func
tions noted in the block may occur out of the order noted in
the figures . For example , two blocks shown in succession
may, in fact, be executed substantially concurrently , or the
blocks may sometimes be executed in the reverse order,
depending upon the functionality involved . It will also be
noted that each block of the block diagrams and / or flowchart
illustration , and combinations of blocks in the block dia
grams and/ or flowchart illustration , can be implemented by
special purpose hardware -based systems that perform the
specified functions or acts, or combinations of special pur
pose hardware and computer instructions.
[0086 ] The above specific example embodiments are not
intended to limit the scope of the claims. The example
embodiments may be modified by including , excluding , or
combining one ormore features or functions described in the
disclosure .
[0087] As used herein , the singular forms “ a” , “ an ” and
“ the ” are intended to include the plural forms as well , unless
the context clearly indicates otherwise . It will be further
understood that the terms " comprise " and/ or " comprising,"
when used in this specification and/or the claims, specify the
presence of stated features , integers , steps, operations, ele
ments , and /or components, but do not preclude the presence
US 2018 /- A1
or addition of one or more other features, integers , steps,
operations, elements , components, and/or groups thereof.
Oct. 25, 2018
5 . The method of claim 1 , wherein the effective distribu
tive friction factor is estimated for a portion of the non
The corresponding structures , materials , acts, and equiva
lents of all means or step plus function elements in the
wellbore along the planned trajectory .
claimsbelow are intended to include any structure, material,
or act for performing the function in combination with other
of the coiled tubing string includes a downhole motor and a
claimed elements as specifically claimed . The description of
the present disclosure has been presented for purposes of
illustration and description , but is not intended to be exhaus
tive or limited to the embodiments in the form disclosed .
Many modifications and variations will be apparent to those
of ordinary skill in the art without departing from the scope
and spirit of the disclosure . The illustrative embodiments
described herein are provided to explain the principles of the
disclosure and the practical application thereof, and to
enable others of ordinary skill in the art to understand that
the disclosed embodiments may be modified as desired for
a particular implementation or use. The scope of the claims
is intended to broadly cover the disclosed embodiments and
any such modification .
What is claimed is :
1. A method for optimizing coiled tubing string configu
rations for drilling operations, the method comprising :
determining a plurality of sections for a wellbore to be
drilled along a planned trajectory through a subsurface
formation ;
determining physical properties of a coiled tubing string
for drilling the wellbore along the planned trajectory,
the coiled tubing string having a non -rotatable segment
and a rotatable segment;
estimating a length of the rotatable segment of the coiled
tubing string, based on the physical properties corre
sponding to the rotatable segment;
calculating a friction factor for the rotatable segment
rotatable segment corresponding to a lateral section of the
6 . The method of claim 1 , wherein the rotatable segment
bottom hole assembly , and the downhole motor is located
upstream from the bottom hole assembly on the rotatable
segment of the coiled tubing string .
7 . The method of claim 6 , wherein the non -rotatable
segment of the coiled tubing string extends from a surface of
the wellbore and attaches to a proximal end of the downhole
motor.
8 . The method of claim 6 , wherein the downhole motor is
a hydraulic motor.
9. A system for optimizing coiled tubing string configu
at least one processor ; and
a memory coupled to the processor having instructions
stored therein , which when executed by the processor,
rations for drilling operations, the system comprising:
cause the processor to perform functions including
functions to :
determine a plurality of sections for a wellbore to be
drilled along a planned trajectory through a subsurface
formation;
determine physical properties of a coiled tubing string for
drilling the wellbore along the planned trajectory , the
coiled tubing string having a non - rotatable segment and
a rotatable segment;
estimate a length of the rotatable segment of the coiled
tubing string, based on the physical properties corre
sponding to the rotatable segment;
calculate a friction factor for the rotatable segment based
on the estimated length of the rotatable segment;
based on the estimated length of the rotatable segment;
estimating an effective axial force for one or more points
of interest along the non -rotatable and rotatable seg
ments of the coiled tubing string, based in part on the
friction factor calculated for the rotatable segment,
estimate an effective axial force for one ormore points of
interest along the non - rotatable and rotatable segments
one of the one or more points of interest exceeds a
a predetermined maximum force threshold ;
estimate an effective distributive friction factor for at least
a portion of the non - rotatable segment of the coiled
upon determining that the effective axial force for at least
predetermined maximum force threshold , estimating an
effective distributive friction factor for at least a portion
of the non -rotatable segment of the coiled tubing string;
and
redefining the rotatable and non -rotatable segments of the
coiled tubing string for one or more of the plurality of
sections of the wellbore to be drilled along the planned
trajectory , based on the estimated effective distributive
friction factor for the portion of the non -rotatable
segment.
2 . The method of claim 1, wherein the effective-distribu
tive friction factor represents a distribution of frictional drag
forces over a selected length of the non - rotatable segment of
the coiled tubing string along one or more of the plurality of
sections of the wellbore .
3 . The method of claim 1, wherein the predetermined
maximum force threshold is a predetermined maximum
hook load .
4. The method of claim 1, wherein the effective distribu
of the coiled tubing string, based in part on the friction
factor calculated for the rotatable segment;
determine whether or not the effective axial force for at
least one of the one or more points of interest exceeds
tubing string, when the effective force for at least one
of the one or more points of interest is determined to
exceed the predetermined maximum force threshold ;
and
redefine the rotatable and non - rotatable segments of the
coiled tubing string for one or more of the plurality of
sections of the wellbore to be drilled along the planned
trajectory, based on the estimated effective distributive
segment.
10 . The system of claim 9 , wherein the effective-distribu
tive friction factor represents a distribution of frictional drag
forces over a selected length of the non -rotatable segment of
the coiled tubing string along one or more of the plurality of
sections of the wellbore .
11 . The system of claim 9 , wherein the predetermined
friction factor for the portion of the non - rotatable
maximum force threshold is a predetermined maximum
tive friction factor is estimated for portions of the non
hook load .
tions of the wellbore along the planned trajectory .
tive friction factor is estimated for portions of the non
rotatable segment corresponding to lateral and curved sec
12 . The system of claim 9 , wherein the effective distribu
US 2018 /- A1
Oct. 25, 2018
rotatable segment corresponding to lateral and curved sec
tions of the wellbore along the planned trajectory .
estimate an effective axial force for one or more points of
13 . The system of claim 9 , wherein the effective distribu
of the coiled tubing string , based in part on the friction
interest along the non - rotatable and rotatable segments
tive friction factor is estimated for a portion of the non
rotatable segment corresponding to a lateral section of the
tive-distributive friction factor representing a distribu
of the coiled tubing string includes a downhole motor and a
along one or more of the plurality of sections of the
wellbore along the planned trajectory .
14 . The system of claim 9 , wherein the rotatable segment
bottom hole assembly, and the downhole motor is located
upstream from the bottom hole assembly on the rotatable
segment of the coiled tubing string .
15 . The system of claim 14 , wherein the non -rotatable
segment of the coiled tubing string extends from a surface of
the wellbore and attaches to a proximal end of the downhole
motor.
16 . The system of claim 14 , wherein the downhole motor
is a hydraulic motor .
17 . A computer - readable storage medium having instruc
tions stored therein , which when executed by a computer
cause the computer to perform a plurality of functions,
including functions to :
determine a plurality of sections for a wellbore to be
drilled along a planned trajectory through a subsurface
formation ;
determine physical properties of a coiled tubing string for
drilling the wellbore along the planned trajectory , the
coiled tubing string having a non -rotatable segment and
a rotatable segment, the rotatable segment including a
bottom hole assembly and a downhole motor located
upstream from the bottom hole assembly, and the
wellbore and attaching to a proximal end of the down
non - rotatable segment extending from a surface of the
hole motor ;
estimate a length of the rotatable segment of the coiled
tubing string, based on the physical properties corre
sponding to the rotatable segment;
calculate a friction factor for the rotatable segment based
on the estimated length of the rotatable segment;
factor calculated for the rotatable segment, the effec
tion of frictional drag forces over a selected length of
the non -rotatable segment of the coiled tubing string
wellbore ;
determine whether or not the effective axial force for at
least one of the one ormore points of interest exceeds
a predetermined maximum force threshold ;
estimate an effective distributive friction factor for at least
a portion of the non -rotatable segment of the coiled
tubing string, when the effective force for at least one
of the one or more points of interest is determined to
exceed the predetermined maximum force threshold ;
and
redefine the rotatable and non - rotatable segments of the
coiled tubing string for one or more of the plurality of
sections of the wellbore to be drilled along the planned
trajectory, based on the estimated effective distributive
friction factor for the portion of the non -rotatable
segment.
18 . The computer - readable storage medium of claim 17 ,
wherein the predetermined maximum force threshold is a
predetermined maximum hook load .
19 . The computer-readable storage medium of claim 17 ,
wherein the effective distributive friction factor is estimated
for portions of the non - rotatable segment corresponding to
lateral and curved sections of the wellbore along the planned
trajectory.
20 . The computer- readable storage medium of claim 17,
wherein the effective distributive friction factor is estimated
for a portion of the non - rotatable segment corresponding to
a lateral section of the wellbore along the planned trajectory.
SPE-180384-MS
Uphole Motor Technology
Oluwafemi Oyedokun, Texas A&M University, Robello Samuel, Landmark
Graphics, Jerome Schubert, Texas A&M University
Slide 2
Presentation Outline
1.
Background/Motivation
2.
String Configuration
3.
Rotating String Design
a.
Buckling Consideration
b.
Pump Constraint
c.
Whirling Check
d.
Other Constraints
4.
Example Calculations
5.
Further Works
6.
Conclusions
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 3
Background/Motivation
•
Significant extended-reach achievable
•
Improved cuttings transport
•
Inexpensive
o
Reduced standpipe pressure
o
No or little rig modification
•
Viable? Highly probable
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 4
String Configuration
Non-rotating
Section
Bottomhole
Assembly
Uphole
Assembly
•
Coiled tubing in the non-rotating
section
•
Coiled tubing or drillpipe in the
rotating section
•
Use of high torque uphole-motor
•
Adjustable stabilizers in the
uphole assembly
Rotating Section
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 5
Rotating String Design
Design Variables/Parameters
Design Constraints
•
Constrained circulation rate
Limited pump pressure
•
Required uphole-motor configuration
•
Assumed parasitic flow coefficients
•
Minimum rotary torque
•
No whirling
•
Injector Head Pulling Capacity
•
Safe rotary speed
•
Tubing Yield Strength
•
Rotating pipe dimensions
•
No lateral buckling of the rotating pipe
•
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 6
Rotating String Design: Design Procedure
1.
Determine the unit weight and diameter of the
rotating pipe
•
2.
Critical sinusoidal buckling load must be greater
than maximum weight on bit
B
C
Locate where uphole-motor “experiences”
maximum rotary torque
A
Rock n-1
•
Where maximum weight-on-bit is applied
Rock n
Rock n-3
•
Kick-off point
𝑊1
Rock n-2
𝑊0
𝑊0
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 7
Rotating String Design: Design Procedure
3.
4.
5.
Specify the flow coefficients 𝑠, and 𝐾𝐿
M t r p
Express the rotating length and pump
pressure as functions of winding ratio and flow
rate, and read-off 𝑛 and 𝑞𝑚 that satisfy the
available pump pressure
Estimate other parameters:
a.
b.
c.
Rotating length
Minimum rotary torque
Pressure drop across the motor
l R q m , n
2
1
wc Rd M bit sin
N
wbp, j l j r p, j
j 1
wbp r p sin
q
Ppm (q m , n) K L l R nl R m
s
R 2 1
2 pm 1pmB pb
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 8
Example Calculation -1: Large Hole Drilling with CT
Parameter
Value
Parameter
Friction Factor
Mud Weight
Density of Steel
Max.Weight on
Bit
0.3
10 ppga
65.5ppga
8000lbf
Constant
Flow Ratio,
Flow Ratio,
PDM Power Output
Turbulence
Index, s
Constant
Bit Rotary
Speed
1.75
Flow Coefficient,
Value
4e − 5
1
1
40hp
6,000 ft.
0.1
1591 ft.
0.01
200rpm
Constant
Uphole-Motor Rotor
Speed
5252
20rpm/40rpm
6.5 inch hole.
Available pump pressure is 7000 psi
??
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 9
Example Calculation-1
Tricone Bit:
6.5 in OD
Bleed Sub:
3.875in.
Cross-over
Sub:
3.875in.
Orienting
Sub: 4.75 in.
Hydraulic
Disconnect: Cross-over sub:
3.875 in.
3.875 in.
Check
Valve: 4 in.
Downhole Motor:
Positive Displacement,
4.75 in OD
MWD: SAE
4145, 4.75 in.
OD
Circulation
Sub: 3 in.
Drillpipe: 2.875
in. CS API 55D
Bottomhole Assembly
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 10
Example Calculation-1
Cross-over
sub: 5.5 in. OD
Under-gauged stabilizer:
4.75 in. OD, 3.5 in. Box and
Pin
Drillpipe: 2.875
in. CS API 55D
Cross-over
sub: 4.5 in.
OD
Coiled
Tubing:
3.5 in. OD
Uphole Hydraulic Motor:
4.75 in. x 2.81 in. Sperry
Dual-Full-Gauged Adjustable
Stabilizer with blades covered
with elastomeric pads: 6 in. OD,
6.5 in. maximum extension
Coiled-Tubing
Connector:
4.5 in. x 3.5 in.
Uphole Assembly
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 11
Example Calculation-1
7000 psi
Pump Pressure Variation with Winding
Ratio and Flow Rate, 𝑵𝒎 = 20 RPM or
40 RPM
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 12
Example Calculation-1
Required rotating length for 20 RPM rotary
speed is 6,520 ft.
Required rotating length for 40 RPM rotary
speed is ∼6,420 ft.
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 13
Example Calculation-1
Minimum rotary torque for 20 RPM rotary
speed is 1278 lbf-ft.
Minimum rotary torque for 40 RPM rotary
speed is 1262 lbf-ft.
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 14
Example Calculation-1
Pressure drop across uphole-motor for
20 RPM rotary speed is 29.5psi.
Pressure drop across uphole-motor for
40 RPM rotary speed is 59 psi.
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 15
Example Calculation-1
Rotating the string at 20 RPM will cause no
whirling; critical speed is at 31.8 RPM
With a rotor speed of 40 RPM, the speed
should be stepped down below the critical
speed of 30 RPM
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 16
Example Calculation-1
Conventional CTD
Use of Uphole Motor
22,716 lbf.
22,716 lbf.
23,674 lbf.
23,674 lbf.
17438 lbf./16654 lbf
13162 lbf
20RPM.
190 ft.
90 ft.
6,520 ft.
104 ft.
6,420 ft.
2,837 ft.
40RPM.
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 17
Example Calculation-1:Injector-Head Pulling Capacity
Injector Head Ratings:
100,000lbf Pull Capacity;
40,000lbf Snub Capacity
Speed 200 ft./min
3.5” OD,
3.094” ID,
CT
2.875” OD,
2.151 ID,
10.14lb/ft. DP
String
Component
Unit
Weight
(lb./ft.)
Component
Length (ft.)
Component
Weight
(lbf.)
Bottomhole
Assembly
-
78.31
2,680.30
Rotating DP
10.14
6520.00
66,112.80
Uphole
Assembly
-
62.73
4,473.18
3.5” OD CT
7.199
7681.00
55,295.52
14,342.04
128,561.5
Total
Failed!
Re-select the CT and DP, choose lighter tubulars
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 18
Example Calculation-1: Re-design
Tubular
Unit
Weight
(lb./ft.)
Outer
Diameter
(in.)
Inner
Diameter
(in.)
Critical
Helical
Buckling
Load (lbf.)
Critical
Sinusoidal
Buckling
Load (lbf.)
CT
4.541
2.875
2.563
6,884.18
4,696.99
DP
6.16
2.875
2.441
9,142.85
6,464.97
Allowing for sinusoidal buckling of the drillpipe (WOB is 8,000 lbf.)
Required pump pressure is 4,800 psi
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 19
Example Calculation-1: Snaking Motion of DP
Static Post-Buckling Configuration of the Drillpipe
Dynamic Displacements
Dynamic Lateral Displacements of DP
Phase Diagram
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 20
Example Calculation-1
Reduced circulating rate, 300 gal/min,
rotating length is 6,940 ft.
Required rotary torque is 1436 lb.-ft.
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 21
Example Calculation-1
Uphole Motor Pressure Drop is 45 psi
Critical Rotary Speed is 26 RPM
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 22
Example Calculation-1: Injector-Head Pulling Capacity
Injector Head Ratings:
100,000lbf Pull Capacity;
40,000lbf Snub Capacity
Speed 200 ft./min
2.875” OD,
2.563” ID,
CT
String Component
Unit
Weight
(lb./ft.)
Component
Length (ft.)
Component
Weight
(lbf.)
Bottomhole Assembly
-
78.31
2,680.30
Rotating DP
6.16
6940.00
42,750.40
Uphole Assembly
-
62.73
4,473.18
2.875” OD CT
4.541
7591.00
34,470.73
14,672.04
84,374.21
Total
2.875” OD,
2.441 ID,
6.16lb/ft. DP
Passed!
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 23
Example Calculation-1: Check on Tubing Yield Strength
VME 83,995.4 psi
Passed!
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 24
Example Calculation-2: Small Hole Drilling with CT
Parameter
Value
Parameter
Friction Factor
Mud Weight
Density of Steel
Max.Weight on
Bit
0.3
10 ppga
65.5ppga
8000lbf
Constant
Flow Ratio,
Flow Ratio,
PDM Power Output
Turbulence
Index, s
Constant
Bit Rotary
Speed
1.75
Value
4e − 5
1
1
40hp
6,000 ft.
0.15
Flow Coefficient,
1591 ft.
0.01
200rpm
Constant
Uphole-Motor Rotor
Speed
5252
20rpm/40rpm
4.1 inch hole.
Available pump pressure is 7000 psi
Use two uphole motors in reverse operations.
??
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 25
Example Calculation-2
Tricone Bit:
4.1 in OD
Bleed Sub:
2.875in.
Cross-over
Sub:
2.875in.
Orienting
Sub: 2.75 in.
Hydraulic
Disconnect: Cross-over sub:
2.875 in.
2.875 in.
Check
Valve: 2 in.
Downhole Motor:
Positive Displacement,
2.75 in OD
MWD: SAE
4145, 2.75 in.
OD
Circulation
Sub: 3 in.
Drillpipe: 2.875
in. CS API 55D
Bottomhole Assembly
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 26
Example Calculation-2
Under-gauged stabilizer:
2.75 in. OD, 3.5 in. Box and
Pin
Drillpipe: 2.875
in. CS API 55D
Cross-over
sub: 2.5 in.
OD
Thrust/Ball Bearing
Housing
2- Uphole Hydraulic Motors:
2.75 in. x 1.81 in. Sperry
Cross-over
sub: 2.5 in. OD
Coiled
Tubing:
2.875 in. OD
Coiled-Tubing
Connector:
3.5 in. x 2.875 in.
Uphole Assembly
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 27
Example Calculation-2
Tubular
Unit
Weight
(lb./ft.)
Outer
Diameter
(in.)
Inner
Diameter
(in.)
Critical
Helical
Buckling
Load (lbf.)
Critical
Sinusoidal
Buckling
Load (lbf.)
CT
4.541
2.875
2.563
11,426.70
8,079.90
DP
6.16
2.875
2.441
15,198.40
10,746.90
No sinusoidal buckling of the drillpipe (WOB is 8,000 lbf.)
Required pump pressure is 5,200 psi
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 28
Example Calculation-2
Circulating rate, 300 gal/min, rotating
length is 6,960 ft.
Required rotary torque is 1436 lb.-ft.
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 29
Example Calculation-1
Uphole Motor Pressure Drop is 45 psi
Critical Rotary Speed is 39 RPM
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 30
Example Calculation-1: Injector-Head Pulling Capacity
Injector Head Ratings:
100,000lbf Pull Capacity;
40,000lbf Snub Capacity
Speed 200 ft./min
2.875” OD,
2.563” ID,
CT
2.875” OD,
2.441 ID,
6.16lb/ft. DP
String
Component
Unit
Weight
(lb./ft.)
Component
Max. Length
(ft.)
Component
Max. Weight
(lbf.)
Comp.
Req.
Length
(ft.)
Component
Req.
Weight
(lbf.)
Bottomhole
Assembly
-
78.31
2,480.30
78.31
2,480.30
Rotating DP
6.16
6,960.00
42,873.60
6,960.00
42,873.60
Uphole
Assembly
-
62.73
4,273.18
62.73
4,273.18
2.875” OD CT
4.541
11,537.24
52,390.61
11,000.00
49,951.00
18,638.27
102,017.39
18,101.04
99,578.08
Total
Passed! But with higher safety margin, the CT length can be reduced
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 31
Example Calculation-2: Check on Tubing Yield Strength
VME 96,868.7 psi
Passed!
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 32
Further Works
1.
Compatibility with articulated tractor and
other mechanically operated extended-reach techniques
2.
Collaboration with industry partner(s) for field testing
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 33
Conclusions
1.
Relatively inexpensive technology
2.
Significant lateral extent achievable
3.
Applicable to small hole CT drilling; use caution with large-hole drilling
4.
Increase fatigue life of CT
5.
Combine with other extended-reach techniques
6.
Although no experiment has been done, its viability is highly probable
SPE-180384-MS • Uphole Motor Technology • Femi Oyedokun
Slide 34
Thank You