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EQUIPEMENT SPECIFICATION
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GENERAL
Table n°1
Offer n°
-
Rev : 0
Equipment name
Smartsulf reactor
Item n° : hold
Function
Location of use :
Quantity
4
Drawing, sketch or
technical specification
Material technical requisition Smartsulf reactor
41xxx-20-001 rev.0
DESIGN DATA
Table n°2
Fluid
SHELL side
INTERNAL HEAT
EXCHANGER
sulfur
cooling fluid
liquid
liquid
gas
gas
group 1
group 1
group 2
group 2
41 000 L
/
AISI 316 Ti
AISI 316 Ti
to be defined
/
/
AISI 316 Ti
N.A.
N.A.
3.5 barg
60 barg
external maximum
0 barg
3.5 barg
for internal pressure
350 °C
350 °C
for external pressure
minimum possible
N.A.
350 °C
-26 °C
0 °C
≤ 2100 kg/m³
≤ 1000 kg/m³
only in the bottom head
100 %
0 mm
0 mm
Fluids contained
Phase of the fluide
group 1 : dangerous fluids
(explosive, flammable, toxic or
Dangerousness level of fuel)
the product (according to
directive 67/548/CEE art group 2 : non dangerous fluids (all
other products not included in
2.2:
group 1)
Capacity :
Material
Design pressure
Design temperature
Temperature
Product density
Unknown
total approx
util
in contact with the product
not in contact with the product
of the gasket
internal maximum (at the top of the
equipment)
Liquid filling rate (%)
Corrosion allowance
Location
indoor
Position
vertical
outdoor
horizontal
EQUIPEMENT SPECIFICATION
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0.85
/
According to Table n°3
static calculation for internal
/ external pressure
Calculations standards
Art n°
and ASME VIII - Div.1
wind calculation
none
seismic calculation
none
At this moment, no nozzle loads are included in
the thicknesses calculations.
other
Notified body
According to Table n°3
Inspections
According to calculations standards
AQ Ortmans
Client
Inspectors
Notified body
ordered and paid by the Client
ordered and paid by ORTMANS
Required documents
Rem. : each issue of a
document (Client or
Ortmans) shall be clearly
highlighted. The
modifications of drawings,
specifications, appendixes,
… will involve the change of
the revision index of the
documents and will appear
on a visible way (line in the
margin, features on
drawings, …). Otherwise,
the revision shall not be
taken into account.
Only the initial issue of the drawing and one revision without major change are
included in the price offer. Same remark for the calculations note.
Drawings
Calculations note
Material certificates type 3.1 according to EN10204
Welding books with PQR, WPS and welder qualification
Notified body report
Risk analysis
User's manual
EC statement of conformity (not applicable if Art. 3.3 acc. to PED)
Non destructive test reports
Destructive test reports
Pressure test report
Language of
documents
english
french
EQUIPEMENT SPECIFICATION
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REGULATION
Table n°3
ASME “U Stamp”
yes
European directive
no
no
yes (If the maximum pressure is > 0,5barg and the use is in Europe, the equipment
is subject to the essential requirements of the 97/23 CE (PED)
Risk category : Art. 3.3 Cat. I Cat. II Cat. III Cat. IV
Choosen module : A
Other regulation
A1
B1 + F
G
none
no
according to customer's instructions
in-house standards
Equipment type
vessel
steam generator
under pressure accessory
safety accessory
pipe
IMPORTANT NOTE : Please validate our offer and check the hypothesis hereabove. Verify particularly that the
pressure inside the vessel will be limited to a value ≤ to design pressure (security valve limited to P ≤ design pressure;
max. pump pressure ≤ design pressure; rupture disk ≤ design pressure, …).
Rem. : /
FABRICATION
Table n°4
Vessel
Top head
(SA240-316 Ti)
Cylindrical shell
(SA240-316 Ti)
Bottom head
(SA240-316 Ti)
Type :
thickness :
Ins. dia. :
Length :
thickness :
Type :
thickness :
ellipsoidal (1.9 / 1)
5.8
mm
3200
mm
4500
mm
10 and 8 mm
ellipsoidal (1.9 / 1)
6.2
mm
Coil
Insulation
N.A.
N.A.
none
Pipe ½ " Sch.10S
(SA312TP316/316L) attached
with fasteners
Maximum overall height : unknown
Minimum space between equipment and floor : / mm
Other constraints Total weight of internals : 46 To (with internal heat exchanger and catalyst bed and
pressure drop)
none
Heat treatment
The processes applied are GTAW, GMAW, SAW and PAW.
Welding
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Rem. : 1) the internal heat exchanger will be fabricated as mentioned in Annex 2 of the Material
Technical Requisition
2) as ASME does not provide allowable stresses for pipes and forged part in AISI 316
Ti, those parts shall be made out of SA312TP316/316L (for pipes) and out of
SA182F316/316L (for forged parts).
FINISHING
plates
pickled and passivated
welds
pickled and passivated
plates
pickled and passivated
welds
pickled and passivated
Internal
Finish
External
Painting
N.A.
PIPINGS
Location n°
ND
Nbr Function
Connection type
Remarks
(if flange : rating & face)
The nozzles design shall be as stated in drawing attached to the inquiry (conceptual drawing for Smartsulf
reactor).
As said previously, the nozzles shall be according to SA312TP316/316L and the flanges to
SA182F316/316L.
The center of the manhole M1 shall be located at minimum 455 mm above the bottom tangent line.
INTERNALS
… ladder
… supporting ring
1 internal heat exchanger (thermoplates)
Equipments
4 supports for heat exchanger and catalyst bed (U profile with height = 280 mm
/ material : SA240-316 Ti)
Rem. : no other internal is included in our quotation
Instrumentation
No instrumentation (sensor, detector, valve, ...) is included in ORTMANS quotation.
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EXTERNALS
1 crinoline ladder
Equipments
safety gate
1 platform, railings and baseboards
lower shutter on crinoline ladder
none
Support
1 skirt
4 adjustable height legs
Handling
2 lifting lugs
Others
grounding
Instrumentation
No instrumentation (sensor, detector, valve, ...) is included in ORTMANS quotation.
2 trunnions
4 brackets
… saddles
1 tailing lug
1 insulation support
clips for heat insulation
DEFINITION OF PERFORMANCE
Design
Material
procurement
Fabrication
Controles
Documentation
The design of equipment has been performed by :
(except any exceptions defined below)
The fabrication will be performed according to the
drawings and instructions given by :
The radiographic testing 10 % and the spot PMI shall be
performed by ORTMANS.
A test plate of a typical size Thermoplate, including
expansion, will be performed by ORTMANS.
Welders and welding procedures qualifications.
EN10204 - 3.1 certificates
Ortmans
Client
Ortmans
Client / other
Ortmans
Client / other
Ortmans
Client / other
Ortmans
Client / other
PACKAGING FOR SHIPMENT
Packing
On wooden saddles
Crating
none
Protection of the nozzle flanges by corrosion resistant coating and plastic covers
Pressurization with nitrogen at p = 0.3 barg
Special provisions
Manometer for pressurization control
.........................
None