Chaminda Prasad Bandara Rajanayake

PROJECT REPORT FOR INVESTMENT IN INJECTION MOLDING AND BLOW MOLDING MACHINES Chaminda Rajanayake 1st July 2025 Project for Investment in IM & BM Machines Profit & Loss Account / Year 1 3 Machine + 1 Shift 1st Month Sales Less - Direct Cost 2nd Month 3rd Month 4th Month 5th Month 6th Month 7th Month 8th Month 9th Month 10th Month 11th Month 12th Month YTD 24,749,821 24,749,821 24,749,821 24,749,821 24,749,821 24,749,821 24,749,821 24,749,821 24,749,821 24,749,821 24,749,821 24,749,821 296,997,854 RM+Energy Polythene Transport SSCL (15,580,259) (581,621) (445,497) (525,934) (15,580,259) (581,621) (445,497) (525,934) (15,580,259) (581,621) (445,497) (525,934) (15,580,259) (581,621) (445,497) (525,934) (15,580,259) (581,621) (445,497) (525,934) (15,580,259) (581,621) (445,497) (525,934) (15,580,259) (581,621) (445,497) (525,934) (15,580,259) (581,621) (445,497) (525,934) (15,580,259) (581,621) (445,497) (525,934) (15,580,259) (581,621) (445,497) (525,934) (15,580,259) (581,621) (445,497) (525,934) (15,580,259) (581,621) (445,497) (525,934) (186,963,109) (6,979,450) (5,345,961) (6,311,204) Gross Profit 7,616,511 7,616,511 7,616,511 7,616,511 7,616,511 7,616,511 7,616,511 7,616,511 7,616,511 7,616,511 7,616,511 7,616,511 91,398,130 (500,000) (2,173,750) (200,000) (350,000) (70,833) (457,583) (90,573) (462,481) (25,000) (25,000) (25,000) (80,000) (100,000) (500,000) (2,173,750) (200,000) (350,000) (70,833) (457,583) (90,573) (462,481) (25,000) (25,000) (25,000) (80,000) (100,000) (500,000) (2,173,750) (200,000) (350,000) (70,833) (457,583) (90,573) (462,481) (25,000) (25,000) (25,000) (80,000) (100,000) (500,000) (2,173,750) (200,000) (350,000) (70,833) (457,583) (90,573) (462,481) (25,000) (25,000) (25,000) (80,000) (100,000) (500,000) (2,173,750) (200,000) (350,000) (70,833) (457,583) (90,573) (462,481) (25,000) (25,000) (25,000) (80,000) (100,000) (500,000) (2,173,750) (200,000) (350,000) (70,833) (457,583) (90,573) (462,481) (25,000) (25,000) (25,000) (80,000) (100,000) (500,000) (2,173,750) (200,000) (350,000) (70,833) (457,583) (90,573) (462,481) (25,000) (25,000) (25,000) (80,000) (100,000) (500,000) (2,173,750) (200,000) (350,000) (70,833) (457,583) (90,573) (462,481) (25,000) (25,000) (25,000) (80,000) (100,000) (500,000) (2,173,750) (200,000) (350,000) (70,833) (457,583) (90,573) (462,481) (25,000) (25,000) (25,000) (80,000) (100,000) (500,000) (2,173,750) (200,000) (350,000) (70,833) (457,583) (90,573) (462,481) (25,000) (25,000) (25,000) (80,000) (100,000) (500,000) (2,173,750) (200,000) (350,000) (70,833) (457,583) (90,573) (462,481) (25,000) (25,000) (25,000) (80,000) (100,000) (500,000) (2,173,750) (200,000) (350,000) (70,833) (457,583) (90,573) (462,481) (25,000) (25,000) (25,000) (80,000) (100,000) (6,000,000) (26,085,000) (2,400,000) (4,200,000) (850,000) (5,491,000) (1,086,875) (5,549,774) (300,000) (300,000) (300,000) (960,000) (1,200,000) 3,056,290 3,056,290 3,056,290 3,056,290 3,056,290 3,056,290 3,056,290 3,056,290 3,056,290 3,056,290 3,056,290 3,056,290 36,675,480 Machine Maintenance Cost Salary + Labour Staff Welfare Electricity Taken Above Rent Insurance Depreciation-Prov'n Gratuity-Prov'n Loan Interest Bank Charges Printing & Stationary Telephone Cost Water Bill Fact/Office Maintenance Net Profit Page 1 of 11 Cash Flow / Year 1 3 Machine + 1 Shift 1st Month 2nd Month 121,790 3rd Month 2,511,070 4th Month 4,900,349 5th Month 7,289,629 6th Month 9,678,908 7th Month 12,068,188 8th Month 14,457,468 9th Month 16,846,747 10th Month 19,236,027 11th Month 21,625,307 12th Month 24,014,586 72,910,000 24,749,821 24,749,821 24,749,821 24,749,821 24,749,821 24,749,821 24,749,821 24,749,821 24,749,821 24,749,821 24,749,821 272,248,033 72,910,000 - RM+Energy Polythene Transport SSCL Machine Maintenance Cost Salary + Labour Staff Welfare Electricity Taken Above Rent Insurance Bank Charges Printing & Stationary Telephone Cost Water Bill Fact/Office Maintenance (15,580,259) (581,621) (445,497) (500,000) (200,000) (350,000) (70,833) (25,000) (25,000) (100,000) (15,580,259) (581,621) (445,497) (525,934) (500,000) (2,173,750) (200,000) (350,000) (70,833) (25,000) (25,000) (25,000) (80,000) (100,000) (15,580,259) (581,621) (445,497) (525,934) (500,000) (2,173,750) (200,000) (350,000) (70,833) (25,000) (25,000) (25,000) (80,000) (100,000) (15,580,259) (581,621) (445,497) (525,934) (500,000) (2,173,750) (200,000) (350,000) (70,833) (25,000) (25,000) (25,000) (80,000) (100,000) (15,580,259) (581,621) (445,497) (525,934) (500,000) (2,173,750) (200,000) (350,000) (70,833) (25,000) (25,000) (25,000) (80,000) (100,000) (15,580,259) (581,621) (445,497) (525,934) (500,000) (2,173,750) (200,000) (350,000) (70,833) (25,000) (25,000) (25,000) (80,000) (100,000) (15,580,259) (581,621) (445,497) (525,934) (500,000) (2,173,750) (200,000) (350,000) (70,833) (25,000) (25,000) (25,000) (80,000) (100,000) (15,580,259) (581,621) (445,497) (525,934) (500,000) (2,173,750) (200,000) (350,000) (70,833) (25,000) (25,000) (25,000) (80,000) (100,000) (15,580,259) (581,621) (445,497) (525,934) (500,000) (2,173,750) (200,000) (350,000) (70,833) (25,000) (25,000) (25,000) (80,000) (100,000) (15,580,259) (581,621) (445,497) (525,934) (500,000) (2,173,750) (200,000) (350,000) (70,833) (25,000) (25,000) (25,000) (80,000) (100,000) (15,580,259) (581,621) (445,497) (525,934) (500,000) (2,173,750) (200,000) (350,000) (70,833) (25,000) (25,000) (25,000) (80,000) (100,000) (15,580,259) (581,621) (445,497) (525,934) (500,000) (2,173,750) (200,000) (350,000) (70,833) (25,000) (25,000) (25,000) (80,000) (100,000) (186,963,109) (6,979,450) (5,345,961) (5,785,271) (6,000,000) (23,911,250) (2,400,000) (4,200,000) (850,000) (300,000) (300,000) (275,000) (880,000) (1,200,000) Capital & Loan Payments Loan Monthly Installment Investment in Machines/Plant (1,677,648) (1,677,648) (1,677,648) (1,677,648) (1,677,648) (1,677,648) (1,677,648) (1,677,648) (1,677,648) (1,677,648) (1,677,648) (54,910,000) (18,454,127) (54,910,000) 121,790 2,389,280 2,389,280 2,389,280 2,389,280 2,389,280 2,389,280 2,389,280 2,389,280 2,389,280 2,389,280 2,389,280 26,403,866 121,790 2,511,070 4,900,349 7,289,629 9,678,908 12,068,188 14,457,468 16,846,747 19,236,027 21,625,307 24,014,586 26,403,866 26,403,866 O/P Balance Inflows Sales Collection Bank Loan YTD - Outflows Operational Expenses Less - Direct Cost Net Inflow/(OutFlow) Closing Balance Page 2 of 11 IM Machine 1 - 2nd Hand - 480 ton IM Machine 2 - 2nd Hand - 250 Ton BM Machine 1 - 2nd Hand - 5Ltr Molds 20L / 10L 4L / 1L IM 20L (Lid + Cont) - Single Cavility IM 10L (Lid + Cont) - Single Cavility IM 4L (Lid + Cont) - Single Cavility IM 1L (Lid + Cont) - 2 Cavility BM 5L - Single Cavity BM 1L - Single Cavity Insert Mold for BM Cans - 8 Cavity BM Lid Mold - 4 Cavity Cooling Tower / New Chiller / Recondition Compressure Crusher Gantry set up $ $ $ $ Cost/LKR 6,000,000 3,500,000 4,500,000 25,000 25,000 22,000 18,000 7,550,000 7,550,000 6,644,000 5,436,000 600,000 400,000 450,000 LKR 1.5 Million 1 Unit for IM 2 Machines + BM 1 Machine 1 Unit for IM 2 Machines + BM 1 Machine 1 Unit for IM 2 Machines + BM 1 Machine 2 Units for IM & BM Setup Development Cost Cost 6,000,000 3,500,000 4,500,000 Wiring / water Lines etc Lid Can be Outsourced 900,000 900,000 2,000,000 1,500,000 2,000,000 900,000 900,000 2,000,000 1,500,000 2,000,000 3,000,000 3,000,000 Computers and Accessories Furniture and Fittings 480,000 1,500,000 Requirement for Machines 54,910,000 Intial Working Capital Requirement Total Loan Requirement 18,000,000 72,910,000 Workforce Machine Operators Superwiser Helpers / Packing Stores QC Maintenance Office Staff Managers / Directors Security Monthly Capacity 20L-1,000 Pcs Per 1 Shift / 10L-1,000 Pcs per Shift 4L-1,400 Pcs Per 1 Shift / 1L-1,500 Pcs per Shift 5L-1,200 Pcs Per 1 Shift / 1L-1,400 Pcs per Shift 3 for one sfift / 6 for 2 shifts 1 for one sfift / 2 for 2 shifts Only Day time - 10 Employees 2 1 1 3 (Acc + HR + IT) 3 2 Basic + Allowance 45,000 70,000 40,000 50,000 50,000 50,000 50,000 250,000 45,000 EPF+ETF 6,750 10,500 6,000 7,500 7,500 7,500 7,500 37,500 6,750 Depreciation 10 Years 457,583 Other 1,500 1,500 1,500 1,500 1,500 1,500 1,500 25,000 1,500 Total Cost Per Head 53,250 82,000 47,500 59,000 59,000 59,000 59,000 312,500 53,250 Gratuity Prov'n Maintenance Cost Electricity Monthly RS 150,000 per One Machine 450,000 Per KG (Over RS 40-50) - Little high since no power Bank Strengths Access to Market Procurement/Access to Best Import Suppliers Technical Know How Page 3 of 11 I Shift Cost 2 Shift Cost 159,750 82,000 475,000 118,000 59,000 59,000 177,000 937,500 106,500 319,500 164,000 475,000 118,000 59,000 59,000 177,000 937,500 106,500 2,173,750 90,573 2,415,500 100,646 Monthly 1 Shift 2 Shift Capacity Capacity Total Qty Pcs Pcs 1 Shift IM Machine 1 - 480 Ton 20L 1,000 1,000 12,500 10L 1,000 1,000 12,500 Monthly Total Qty Monthly Total Qty 2 Shift Target Unit Cont: Weight Total RM Main Selling with 2% Weight/ RM/Virgin Price/A Wastage / KG Weight VG Gram 25,000 25,000 12,500 12,500 700 485 930 600 11,625 7,500 IM Machine 2 - 250 Ton 4L 1,400 1L 1,500 1,400 1,500 17,500 18,750 35,000 37,500 17,500 18,750 220 70 308 96 5,390 1,800 11,393 7,350 5,282 1,764 BM Machine 1 - 5 Ltr 5L-Blow 1,200 1L-Blow 1,400 1,200 1,400 15,000 17,500 30,000 35,000 15,000 17,500 190 110 220 110 3,300 1,925 3,234 1,887 Monthly Gross Income Less - Polythene Cost (Direct) Less - Transport Cost (Direct) Less - SSCL Gross Net Master Batch Weight Main Master Handle RM/Virgi Batch Cost per n Price/KG Unit Price/KG - 403 403 800 800 403 403 800 800 66 39 406 406 800 800 Lid & Energy Insert Cost Cost per per KG unit 38.5 33.5 LKR 9,169,562 (581,621) (445,497) (525,934) 7,616,511 Machine Maintenance Cost500,000 Salary + Labour 2,173,750 Staff Welfare 200,000 Electricity Taken Above Rent 350,000 Insurance 70,833 Depreciation-Prov'n 457,583 Nominal Cost Gratuity-Prov'n 90,573 Nominal Cost Loan Interest 462,481 Bank Charges 25,000 Printing & Stationary 25,000 Telephone Cost 25,000 Water Bill 80,000 Fact/Office Maintenance 100,000 (4,560,221) Net Profit Per Month 3,056,290 Page 4 of 11 40 40 40 40 12.0 12.0 50 50 Main RM/Virgin TTL Value 4,591,178 2,962,050 2,128,727 710,892 1,313,004 765,919 12,471,769 Master Handle Cost Batch TTL TTL Value Value 186,000 120,000 86,240 28,800 52,800 30,800 504,640 Lid & Insert Cost Value 481,250 418,750 900,000 180,000 210,000 390,000 Energy Cost Value Total Direct Cost Per Month 465,000 300,000 215,600 72,000 165,000 96,250 1,313,850 5,723,428 3,800,800 2,430,567 811,692 1,710,804 1,102,969 15,580,259 Total Sales Value per Month 8,750,000 6,062,452 3,850,000 1,312,452 2,849,962 1,924,955 24,749,821 Net Value 3,026,573 2,261,652 1,419,433 500,760 1,139,158 821,986 9,169,562 Loan No Loan 72,910,000.00 Interest rate No of years Discounting rate Installment Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month 13.50% 0.1325 0.01125 5 - - -,677,647.87 - 72,910,-,052,-,185,-,308,-,422,-,525,-,618,-,701,-,774,-,836,-,888,-,929,-,959,-,979,-,987,-,984,-,970,-,945,-,908,-,859,-,799,-,726,-,642,-,545,-,436,-,315,-,181,-,034,-,874,-,701,-,515,-,316,-,103,-,876,-,636,-,382,-,114,-,831,-,534,-,222,-,896,-,555,-,198,-,827,-,439,-,037,-,618,-,184,-,733,-,266,-,783,-,283,-,766,-,232,422.04 9,681,138.92 8,112,403.86 6,526,020.53 4,921,790.39 3,299,512.66 1,658,984.30 Monthly Average Interest Interest 820,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,663.57 Capital 857,-,-,-,-,-,-,-,-,-,-,-,-,-,630.06 1,002,785.90 1,014,067.24 1,025,475.50 1,037,012.10 1,048,678.48 1,060,476.11 1,072,406.47 1,084,471.04 1,096,671.34 1,109,008.90 1,121,485.25 1,134,101.95 1,146,860.60 1,159,762.78 1,172,810.11 1,186,004.23 1,199,346.78 1,212,839.43 1,226,483.87 1,240,281.81 1,254,234.98 1,268,345.13 1,282,614.01 1,297,043.42 1,311,635.16 1,326,391.05 1,341,312.95 1,356,402.72 1,371,662.25 1,387,093.45 1,402,698.25 1,418,478.61 1,434,436.49 1,450,573.91 1,466,892.86 1,483,395.41 1,500,083.60 1,516,959.55 1,534,025.34 1,551,283.13 1,568,735.06 1,586,383.33 1,604,230.14 1,622,277.73 1,640,528.36 1,658,984.30 Instalment 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 1,677,647.87 27,748,872.39 72,910,000.00 100,658,872.39 462,481.21 Page 5 of 11 Balance 72,052,-,185,-,308,-,422,-,525,-,618,-,701,-,774,-,836,-,888,-,929,-,959,-,979,-,987,-,984,-,970,-,945,-,908,-,859,-,799,-,726,-,642,-,545,-,436,-,315,-,181,-,034,-,874,-,701,-,515,-,316,-,103,-,876,-,636,-,382,-,114,-,831,-,534,-,222,-,896,-,555,-,198,-,827,-,439,-,037,-,618,-,184,-,733,-,266,-,783,-,283,-,766,-,232,422.04 9,681,138.92 8,112,403.86 6,526,020.53 4,921,790.39 3,299,512.66 1,658,984.30 (0.00) Estimated Cost for - 1L-2 Cavity - IM - UNP White with 100% V Weight- (g) Cost Componant PPCP Virgin Master Batch - White PPCP Virgin Master Batch - White Provision for Wastages Cont: 73 Lid 21 2% 1.88 Direct Material RM% Direct Labour Energy cost Transport Cost Polythene Other Direct OH Total Direct Cost Unit Selling Price at 30% GP Price per kg- - - SCCL 2.125% Direct Labour-Cont: Basic Salary - Average EPF + ETF Overtime Night Allowance Attendance Allowance Total monthly cost Per Hour cost Hourly rate / Pcs Cost per Cont: Machine Packing HelpersOpperator-1 1 Nos 26,-,876.00 4,001.25 3,-,-,194.20 3,000.00 3,000.00 3,-,-,- Direct Labour-Lid Basic Salary - Average EPF + ETF Overtime Night Allowance Attendance Allowance Total monthly cost Per Hour cost Hourly rate / Pcs Cost per Lid Machine Packing HelpersOpperator-1 1 Nos 26,-,876.00 4,001.25 3,-,-,194.20 3,000.00 3,000.00 3,-,-,- Direct Energy-Cost Per KG Electricity conversion cost - AVG Total Energy Cost per unit Cont: - IM- -% -% 21.59 Total 1.29 Total 0.94 Lid-IM Cost per unit- Transport Cost Medium size Lorry cost No. of Cont: per load Transport cost per unit Polythene Cost HDPE 1 Kg - Cost 1 bag Weight - g 1 bag Cost Nos Pcs per Bag Polythene Cost per pcs Value-RS 15,000 4,800 3.13 Cont: Lid- Total- 1.35 Page 6 of 11 100% 2% 100% 2% PPCP Virgin MB-White PPCP Virgin MB-White 39.34 57%- - Before SSCL Price After SSCL Price GP Margin GP-LKR - SCCL 2.125%-% 20.86 GP-LKR Estimated Cost for - 4L, 2 Caivity - IM - UNP White with Virgin Weight- (g) Cost Componant PPCP Virgin Master Batch - White PPCP Virgin Master Batch - White PPCP Virgin Master Batch - White Provision for Wastages Cont: 200 Lid 82 Handle 19.5 2% 6.03 Direct Material RM% Direct Labour Energy cost Transport Cost Polythene Other Direct OH Total Direct Cost Unit Selling Price at 30% GP Price per kg- - - SCCL 2.125% Direct Labour-Cont: Basic Salary - Average EPF + ETF Overtime Night Allowance Attendance Allowance Total monthly cost Per Hour cost Hourly rate / Pcs Cost per Cont: Machine Packing HelpersOpperator-1 1 Nos 26,-,876.00 4,001.25 3,-,-,194.20 3,000.00 3,000.00 3,-,-,- Direct Labour-Lid Basic Salary - Average EPF + ETF Overtime Night Allowance Attendance Allowance Total monthly cost Per Hour cost Hourly rate / Pcs Cost per Lid Machine Packing HelpersOpperator-1 1 Nos 26,-,876.00 4,001.25 3,-,-,194.20 3,000.00 3,000.00 3,-,-,- Direct Labour-Handle Basic Salary - Average EPF + ETF Overtime Night Allowance Attendance Allowance Total monthly cost Per Hour cost Hourly rate / Pcs Cost per Handle Machine Packing Helpers1 Nos Opperator-1 26,-,876.00 4,001.25 3,-,-,194.20 3,000.00 3,000.00 3,-,-,- Direct Energy-Cost Per KG Electricity conversion cost - AVG Total Energy Cost per unit Cont: - IM- Lid-IM- Transport Cost Medium size Lorry cost No. of Cont: per load Transport cost per unit Polythene Cost HDPE 1 Kg - Cost 1 bag Weight - g 1 bag Cost Nos Pcs per Bag Polythene Cost per pcs Value-RS-% 3.14 2%-% 1.29 2% 7.70 100% 0.31 2%-% RM % -% 64.85 Before SSCL Price After SSCL Price GP Margin GP-LKR 1.43 Total 1.01 Total 0.94 12.30 15,000 2,750 5.45 Cont: Lid- Total- -%- - Total Handle-IM- PPCP Virgin MB-White PPCP Virgin MB-White PPCP Virgin MB-White 1.99 Page 7 of 11 - SCCL 2.125%-% 69.39 GP-LKR Estimated Cost for - 10 Ltr - IM - UNP White with Virgin Weight- (g) Cost Componant PPCP Virgin Master Batch - White PPCP Virgin Master Batch - White Provision for Wastages Handle Cont: 435 Lid 153 2% 11.76 Direct Material RM% Direct Labour Energy cost Transport Cost Polythene Other Direct OH Total Cost Unit Selling Price at 30% GP Price per kg- - - SCCL 2.125% Direct Labour-Cont: Basic Salary - Average EPF + ETF Overtime Night Allowance Attendance Allowance Total monthly cost Per Hour cost Hourly rate / Pcs Cost per Cont: Machine Packing Opperator-1 Helpers- 2 Nos 26,-,752.00 4,001.25 7,-,-,388.40 3,000.00 3,000.00 6,-,-,- Direct Labour-Lid Basic Salary - Average EPF + ETF Overtime Night Allowance Attendance Allowance Total monthly cost Per Hour cost Hourly rate / Pcs Cost per Lid Machine Packing Opperator-1 Helpers- 1 Nos 26,-,876.00 4,001.25 3,-,-,194.20 3,000.00 3,000.00 3,-,-,- - Direct Energy-Cost Per KG Electricity conversion cost - AVG Total Energy Cost per unit Cont: - IM- -% 6.82 2%-% 2.40 2%-% RM % -% 143.13 3.88 Lid- 1.65 Total- -%- - Before SSCL Price After SSCL Price GP Margin GP-LKR - SCCL 2.125%-% 151.25 GP-LKR with Handle fixing Cost Total 15,000 1,- Cont: PPCP Virgin MB-White PPCP Virgin MB-White Total Lid-IM Cost per unit- Transport Cost Medium size Lorry cost No. of Cont: per load Transport cost per unit Polythene Cost HDPE 1 Kg - Cost 1 bag Weight - g 1 bag Cost Nos Pcs per Bag Polythene Cost per pcs Value-RS 4.85 Page 8 of 11 Lid Packing by MO Estimated Cost for - 20 Ltr - IM - UNP White with Virgin Weight- (g) Cost Componant PPCP Virgin Master Batch - White PPCP Virgin Master Batch - White Provision for Wastages Handle Cost Cont: 710 Lid 200 2% 18.20 Direct Material RM% Direct Labour Energy cost Transport Cost Polythene Other Direct OH Total Direct Cost Unit Selling Price at 30% GP Price per kg- - - SCCL 2.125% Direct Labour-Cont: Basic Salary - Average EPF + ETF Overtime Night Allowance Attendance Allowance Total monthly cost Per Hour cost Hourly rate / Pcs Cost per Cont: Machine Packing Opperator-1 Helpers- 2 Nos 26,-,752.00 4,001.25 7,-,-,388.40 3,000.00 3,000.00 6,-,-,- Direct Labour-Lid Basic Salary - Average EPF + ETF Overtime Night Allowance Attendance Allowance Total monthly cost Per Hour cost Hourly rate / Pcs Cost per Lid Machine Packing Opperator-1 Helpers- 1 Nos 26,-,876.00 4,001.25 3,-,-,194.20 3,000.00 3,000.00 3,-,-,- - Direct Energy-Cost Per KG Electricity conversion cost - AVG Total Energy Cost per unit Cont: - IM- -% 11.14 2%-% 3.14 2%-% RM % -% 213.18 Lid- - - Before SSCL Price After SSCL Price GP Margin GP-LKR - SCCL 2.125%-% 204.33 GP-LKR with Handle fixing Cost 1.88 Lid Packing by MO Total Total- -% 4.76 15,- Cont: PPCP Virgin MB-White PPCP Virgin MB-White Total Lid-IM Cost per unit- Transport Cost Medium size Lorry cost No. of Cont: per load Transport cost per unit Polythene Cost HDPE 1 Kg - Cost 1 bag Weight - g 1 bag Cost Nos Pcs per Bag Polythene Cost per pcs Value-RS 5.54 Page 9 of 11 Estimated Cost for 5 Ltr SQ Can -220g - General Cost Componant HDPE Master Batch LDPE Provision for Wastages LID - Outsourced Weight- (g) Can 220 Insert 2% 5 4.50 Direct Material RM% Direct Labour Energy cost Transport Polythene Lid Transport Cost Other OH Total Cost Unit Selling Price at 30% GP Price per kg- - - SSCL 2.125% Direct Labour-Can Basic Salary - Average EPF + ETF Overtime Night Allowance Attendance Allowance Total monthly cost Per Hour cost Hourly rate / Pcs Cost per Can Machine Opperator-1 26,675.00 4,-,003.75 3,000.00 3,-,- Packing Helpers-5 Nos 124,-,-,971.00 Direct Labour-Insert Basic Salary - Average EPF + ETF Overtime Night Allowance Attendance Allowance Total monthly cost Per Hour cost Hourly rate / Pcs Cost per Unit Machine Opperator-1 26,675.00 4,-,003.75 3,000.00 3,-,-,600 0.13 Packing Helpers-1 Nos 24,876.00 3,-,194.20 Direct Energy-Cost Per KG Electricity conversion cost - AVG Total Energy Cost per unit Transport Lorry cost - Large No. of Blow Can per load Transport cost per Container Polythene Cost LDPE 1 Kg Virgin - Cost 1 bag Cost Nos Pcs per Bag Polythene Cost per pcs Can -Blow- 15,-,- 3,-,-,000 0.18 Value-RS 89.28 HDPE $ 1,010 @-% -% 57.71 Total 6.60 Total 0.31 Insert-IM Cost per unit- 15,000 2,300 6.52 75.00 g - Page 10 of 11 -%- - Before SSCL Price After SSCL Price GP % GP-LKR - SSCL 2.125%-% 60.71 GP-LKR Estimated Cost for 1 Ltr Round Can 110g - General Cost Componant HDPE Master Batch LDPE Provision for Wastages LID - Outsourced Weight- (g) Can 110 Insert 2% 5 2.30 Direct Material RM% Direct Labour Energy cost Transport Polythene Lid Transport Cost Other OH Total Cost Unit Selling Price at 30% GP Price per kg- - - SSCL 2.125% Direct Labour-Can Basic Salary - Average EPF + ETF Overtime Night Allowance Attendance Allowance Total monthly cost Per Hour cost Hourly rate / Pcs Cost per Can Machine Opperator-1 26,675.00 4,-,003.75 3,000.00 3,-,- Packing Helpers-4 Nos 99,-,-,776.80 Direct Labour-Insert Basic Salary - Average EPF + ETF Overtime Night Allowance Attendance Allowance Total monthly cost Per Hour cost Hourly rate / Pcs Cost per Unit Machine Opperator-1 26,675.00 4,-,003.75 3,000.00 3,-,-,600 0.13 Packing Helpers-1 Nos 24,876.00 3,-,194.20 Direct Energy-Cost Per KG Electricity conversion cost - AVG Total Energy Cost per unit Transport Lorry cost - Large No. of Blow Can per load Transport cost per Container Polythene Cost LDPE 1 Kg - Cost 1 bag Cost Nos Pcs per Bag Polythene Cost per pcs Can -Blow- 12,-,- 3,-,-,000 0.18 Price Value-RS IM-20L IM-10L IM-4L IM-1L BM-5L BM-1L 44.64 HDPE $ 1,010 @-% -% 31.92 57.46 53%- - Before SSCL Price After SSCL Price GP % GP-LKR - SSCL 2.125%-% 40.88 GP-LKR Total 6.90 Total 0.31 Insert-IM Cost per unit- 15,000 8,500 1.76 91.80 g - Page 11 of 11 - Margin Monthly Qty - 12,500 12,500 17,500 18,750 15,000 17,500 93,750 TTL Margin 2,554,179 1,890,627 1,214,333 391,152 910,655 715,420 7,676,366 7,616,511 As per Capacity Plan 59,855 Diff-LKR