Investment Appraisal Report
Investment Appraisal Report
IM Machine 560 Ton – New vs Existing 470 Ton
Prepared by: Chaminda Rajanayake
Date: September 2025
Investment Appraisal for IM 560T New Machine
IM 470T Existing Machine Vs IM 560T New Machine
New 560T Machine Cost (Total)
$
80,000
20L Per Unit Cost Saving (Cont: Only)
Existing
Machine
Direct Labour Cost
3.86
Energy Cost
14.48
Total
18.35
Cost Saving per Unit-LKR
Average 20L Qty Requirement Per Month
Cost Saving per Month-LKR
Less-Finance Cost Per Month@ 11.75%*5 Yrs
Net Saving Per Month - 1st 5 Years
Net Saving Per Month - After 5 Years
Pay Back Period (Months)
Pay Back Period (Years)
24,400,000
560T Machine-,000
305,814
(133,020)
172,794
305,814
TTL Cost
10,367,645
14,032,355
106
8.8
**New earning from Existing Machine was not considerred above due to the Sales Limitaion
Page 1 of 3
20L IM with Existing 470Ton Machine
Weight- (g)
Cost Componant
PPCP Virgin - Price
Master Batch - White
PPCP Virgin - Price
Master Batch - White
Provision for Wastages
Handle Cost
HTL
Direct Material
RM%
Direct Labour
Energy cost
Transport Cost
Polythene
Other Direct OH
Total Direct Cost
Unit Selling Price at 30% GP
Cont:
-
-
710
Lid
200
2%
18.20
20L IM with New 560 Ton Machine
Price per kg
-
SCCL 2.125%
Direct Labour-Cont:
Basic Salary - Average
EPF + ETF
Overtime
Night Allowance
Attendance Allowance
Total monthly cost
Per Hour cost
Hourly rate / Pcs
Cost per Cont:
Direct Labour-Lid
Basic Salary - Average
EPF + ETF
Overtime
Night Allowance
Attendance Allowance
Total monthly cost
Per Hour cost
Hourly rate / Pcs
Cost per Lid
Direct Energy-Cost
Per KG Electricity conversion cost - AVG
Total Energy Cost per unit
Machine
Packing
Opperator-1
Helpers- 2 Nos
36,-,250.98
5,-,-,-,162.94
3,000.00
3,000.00
6,-,-,-
Machine
Opperator-1
36,154.75
5,-,269.64
3,000.00
3,-,-
Cont: - IM-
Packing
Helpers- 1 Nos
Total
6.34
2.46
Lid-IM
Cost per unit-
Lid-
Total-
5.54
Weight- (g)
PPCP Virgin - Price
Cont:
Master Batch - White
PPCP Virgin - Price
Lid
Master Batch - White
Provision for Wastages 2%
Handle Cost
HTL
Direct Material
RM%
Direct Labour
Energy cost
Transport Cost
Polythene
Other Direct OH
Total Direct Cost
Unit Selling Price at 30% GP
710
200
18.20
Price per kg-
-
-
SCCL 2.125%
Direct Labour-Cont:
Basic Salary - Average
EPF + ETF
Overtime
Night Allowance
Attendance Allowance
Total monthly cost
Per Hour cost
Hourly rate / Pcs
with Handle fixing Cost
Cost per Cont:
Total
15,-
Cont:
Virgin - IOC Price
MB-White
Virgin - IOC Price
MB-White
- Before SSCL Price- After SSCL Price
30% GP Margin
3,-,-
Transport Cost
Medium size Lorry cost
No. of Cont: per load
Transport cost per unit
Polythene Cost
HDPE 1 Kg - Cost
1 bag Weight - g
1 bag Cost
Nos Pcs per Bag
Polythene Cost per pcs
-%
11.14
2%-%
3.14
2%-% RM %
34,625.49
5,-,581.47
-
Cost Componant
Value-RS
Direct Labour-Lid
Basic Salary - Average
EPF + ETF
Overtime
Night Allowance
Attendance Allowance
Total monthly cost
Per Hour cost
Hourly rate / Pcs
Lid Packing by MO Cost per Lid
Machine
Opperator-1
36,154.75
5,-,269.64
3,000.00
3,-,-
Machine
Opperator-1
36,154.75
5,-,269.64
3,000.00
3,-,-
Direct Energy-Cost
Cont: - IM
Per KG Electricity conversion cost - AVG
Total Energy Cost per unit
8.45
Packing
Helpers- 2
69,-,-,162.94
6,-,-
Packing
Helpers- 1
Nos
34,625.49
5,-,581.47
18th Aug 2025
Page 2 of 3
-%
11.14
2%-%
3.14
2%-% RM %
- Before SSCL Price- After SSCL Price
30% GP Margin
Total
4.73
with Handle fixing Cost
Total
-
2.46
Lid-IM
Cost per unit-
15,-
Cont:-
Virgin - IOC Price
MB-White
Virgin - IOC Price
MB-White
3,-,-
Transport Cost
Medium size Lorry cost
No. of Cont: per load
Transport cost per unit
Polythene Cost
HDPE 1 Kg - Cost
1 bag Weight - g
1 bag Cost
Nos Pcs per Bag
Polythene Cost per pcs
ValueRS
Lid-
Total
5.54
Lid Packing by MO
Lease
24,400,000.00
Interest rate
No of years
Discounting rate
Installment
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
Month
11.75%
0.1325
-
-
Interest
238,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,415.64
5,233.19
Capital
300,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,453.84
Instalment
539,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,-,687.03
7,981,221.78
24,400,000.00
32,381,221.78
5
-
-,687.03
-
24,400,-,099,-,795,-,488,-,179,-,866,-,550,-,231,-,909,-,584,-,256,-,924,-,589,-,251,-,910,-,565,-,217,-,866,-,511,-,152,-,790,-,425,-,056,-,683,-,307,-,927,-,543,-,155,-,764,-,369,-,970,-,567,-,160,-,750,-,335,-,916,-,493,-,066,-,634,-,199,229.73
9,759,410.16
9,315,284.02
8,866,809.15
8,413,942.96
7,956,642.45
7,494,864.21
7,028,564.39
6,557,698.72
6,082,222.50
5,602,090.56
5,117,257.33
4,627,676.78
4,133,302.42
3,634,087.31
3,129,984.05
2,620,944.78
2,106,921.17
1,587,864.41
1,063,-,453.84
AVG
133,020.36
Page 3 of 3
Balance
24,099,-,795,-,488,-,179,-,866,-,550,-,231,-,909,-,584,-,256,-,924,-,589,-,251,-,910,-,565,-,217,-,866,-,511,-,152,-,790,-,425,-,056,-,683,-,307,-,927,-,543,-,155,-,764,-,369,-,970,-,567,-,160,-,750,-,335,-,916,-,493,-,066,-,634,-,199,229.73
9,759,410.16
9,315,284.02
8,866,809.15
8,413,942.96
7,956,642.45
7,494,864.21
7,028,564.39
6,557,698.72
6,082,222.50
5,602,090.56
5,117,257.33
4,627,676.78
4,133,302.42
3,634,087.31
3,129,984.05
2,620,944.78
2,106,921.17
1,587,864.41
1,063,-,453.84
(0.00)